User Manual
Table Of Contents
- 169000_RevF - Final - A Series OM Cover MACDON for WEB.pdf
- 169000_RevF - A Series OM FINAL w DofC for WEB
- back page
- new cover_WEB.pdf
- toc
- Model and Serial Number
- 1Safety
- 2Definitions
- 3Component Identification
- 4Specifications
- 5Operation
- 5.1Owner/Operator Responsibilities
- 5.2Operational Safety
- 5.3Tractor Setup: Pull-Type
- 5.4Mower Conditioner / Tractor Hook-Up: Pull-Type
- 5.5Mower Conditioner / Tractor Unhook: Pull-Type
- 5.6Header Attachment: Self-Propelled
- 5.7Configure Reverser Valve Jumper Hose
- 5.8Header Detachment: Self Propelled
- 5.9Transporting Header/Mower Conditioner
- 5.10Break-In Period
- 5.11Preseason Check
- 5.12Daily Start-Up Check
- 5.13Shutdown Procedure
- 5.14Engaging the Power Take-Off (PTO): Pull-Type
- 5.15Lift Cylinder Lockouts
- 5.16Steering the Pull-Type Mower Conditioner
- 5.17Unplugging the Header/Mower Conditioner
- 5.17.1Unplugging Conditioner and Knife: Pull-Type
- 5.17.2Unplugging Conditioner: Self-Propelled
- 5.17.3Unplugging Conditioner and Knife: Self-Propelled
- 5.18Header Operation
- 5.18.1Lean Bar Position
- 5.18.2Auger Speed
- 5.18.3Reel Speed
- 5.18.4Auger Position
- 5.18.5Reel Position
- 5.18.6Adjusting Tine Aggressiveness
- 5.18.7Cutting Height
- 5.18.8Header Angle
- 5.18.9Flotation
- 5.18.10Adjusting Feed Pan and Rock Drop Tine Position
- 5.18.11Hay Conditioner
- 5.18.12Adjusting Roll Tension
- 5.18.13Forming Shields
- 5.18.14Tall Crop Dividers
- 5.18.15Ground Speed
- 5.18.16Grass Seed Windrowing
- 5.18.17Haying Tips
- 5.18.18Storage
- 6Maintenance and Servicing
- 6.1Preparation for Servicing
- 6.2Recommended Safety Procedures
- 6.3Maintenance Specifications
- 6.4Driveshields
- 6.5Lift Cylinder Lock-Outs
- 6.6Lubrication
- 6.7Hydraulics
- 6.8Knife and Knife Drive
- 6.8.1Replacing Knife Section
- 6.8.2Sickle Removal
- 6.8.3Installing Knife
- 6.8.4Sickle Head Bearing Removal
- 6.8.5Sickle Head Bearing Installation
- 6.8.6Spare Sickle
- 6.8.7Sickle Guards
- 6.8.8Sickle Hold-Downs
- 6.8.9Sickle Drive Belt: A30-S
- 6.8.10Sickle Drive Belts: A30-D
- 6.8.11Sickle Drive Belts: A40-D
- Adjusting Tension on Knife Drive Timing Belt – A40-D Left Side
- Adjusting Tension on Knife Drive Timing Belt – A40-D Left Side
- Removal: A40-D LH Sickle Drive Timing Belt
- Removal: A40-D LH Sickle Drive Timing Belt
- Installing Knife Drive Timing Belts – A40-D Left Side
- Installing Knife Drive Double V-Belts – A40-D Left Side
- Adjusting Tension on Knife Drive Belt – A40-D Right Side
- Removing Knife Drive Belt – A40-D Right Side
- Installing Knife Drive Belt – A40-D Right Side
- 6.8.12Sickle Drive Belt Timing Adjustment
- 6.8.13Knife Drive Box
- 6.9Reel Drive Belts: A30-S, A30-D
- 6.10Reel Tines and Tine Bar Bearings – A30-D
- 6.11Reel and Reel Drive: A30-S, A30-D
- 6.12Reel and Reel Drive: A40-D
- 6.13Auger and Auger Drive – A30-D
- 6.14Auger and Auger Drive – A40-D
- 6.15Conditioner
- 6.15.1Changing Gearbox Oil
- 6.15.2Removing Forming Shield
- 6.15.3Disassembling Forming Shield
- 6.15.4Assembling Forming Shield
- 5.Attach adjuster rods (B) to side deflectors (C) with lynch pin (A).
- 6.15.5Installing Forming Shield
- 6.15.6Hydraulic Drive Motor Removal: All Models
- 6.15.7Hydraulic Drive Motor Installation: All Models
- 6.15.8Gearbox Removal: A30-S
- 6.15.9Gearbox Installation: A30-S
- 6.15.10Gearbox Removal: A30-D
- 6.15.11Gearbox Installation: A30-D
- 6.15.12Gearbox Removal: A40-D
- 6.15.13Gearbox Installation: A40-D
- 6.16Wheels and Tires – A30-D
- 6.17Replacing Skid Shoe Wear Plate
- 6.18Gauge Rollers
- 6.19Maintaining Electrical System
- 6.20Maintenance Schedule
- 7Troubleshooting
- 8Options and Attachments
- 9Unloading and Assembly
- Model and Serial Number
- toc

SECTION 7 MAINTENANCE AND SERVICING
169000 116 Revision F
7.7.2.5 Changing Hydraulic Oil Filter
NOTE
Change hydraulic oil filter after the first
100 hours operation, and every
250 hours thereafter.
a. Clean around filter head (C).
b. Remove filter (D), and clean gasket surface of
the filter head.
c. Apply a thin film of clean oil to the gasket on the
new filter.
d. Install new filter. Turn filter onto the mount until
the gasket contacts the filter head. Tighten the
filter an additional 1/2 to 3/4 turn by hand.
IMPORTANT
Do NOT use a filter wrench to install the
filter. Over-tightening can damage gasket
and filter.
7.7.2.6 Pressure Relief Valve
A possible cause of poor cutting performance
and/or excessive heating of hydraulic oil is low
relief pressure.
The relief valve (E) is factory-set at 4000 psi
(27.6 MPa). See your Dealer for adjustment or
service. A pressure gauge can be installed at
the gauge port (F) as shown above.
7.7.3 Hoses and Lines
Check hydraulic hoses and lines daily for signs
of leaks.
WARNING
Avoid high-pressure fluids.
Escaping fluid can penetrate
the skin causing serious
injury. Relieve pressure
before disconnecting
hydraulic lines.
Tighten all connections before applying
pressure. Keep hands and body away from
pin-holes and nozzles which eject fluids
under high pressure.
If ANY fluid is injected
into the skin, it must
be surgically removed
within a few hours by
a doctor familiar with
this type of injury or
gangrene may result.
Use a piece of
cardboard or paper to
search for leaks.
IMPORTANT
Keep hydraulic coupler tips and
connectors clean. Dust, dirt, water, and
foreign material are the major causes of
hydraulic system damage.
Do NOT attempt to service hydraulic
system in the field. Precision fits require
WHITE ROOM CARE during overhaul.
C
D
E
F