User Manual
  SECTION 7 MAINTENANCE AND SERVICING 
169000 / 169040  143  Revision E 
7.8.13.4 Pulley Removal 
a.  Remove sickle drive box. See previous page. 
b.  Loosen nut and bolt (A) from pulley. 
c.  Remove pulley using a 3-jaw puller. 
7.8.13.5 Pulley Installation 
a.  Remove any rust or paint from inner spline. For 
replacement parts, remove oil/grease with 
degreasing agent. 
b.  Apply Loctite® #243 adhesive (or equivalent) in 
two bands around shaft (B) as shown, with one 
band at end of spline, and one band 
approximately mid-way. 
c.  Install pulley on shaft until flush with end of 
shaft, and secure with bolt (A) and nut. Torque 
bolts to 160 ft·lbf (217 N·m). 
d.  Install sickle drive box. See previous pa ge. 
7.8.13.6  Changing Sickle Drive Box Oil 
NOTE 
Change sickle drive box lubricant after 
the first 50 hours operation, and every 
1000 hours (or 3 years) thereafter. 
a.  Raise header to allow a suitable container to be 
placed under sickle drive box drain to collect oil. 
CAUTION 
Stop engine, and remove key from ignition 
before leaving Operator's seat for any 
reason. A child or even a pet could engage 
an idling machine. 
b.  Engage header lift cylinder stops. 
c.  Remove breather/dipstick and drain plug, and 
allow oil to drain. 
d.  Replace drain plug and add oil to required level.  
Use Gear Lubricant, SAE 85W-140, API Service 
Class GL-5, 2.3 quarts (2.2 liters). 
e.  Disengage lift cylinder stops. 
B 
A 










