User Manual
  SECTION 7 MAINTENANCE AND SERVICING 
169000 / 169040  119  Revision E 
7.8  SICKLE AND SICKLE DRIVE 
CAUTION 
To avoid personal injury, before servicing 
header/mower conditioner or opening drive 
covers, follow procedures in Section 7.1 
PREPARATION FOR SERVICING. 
CAUTION 
Wear heavy gloves when working around or 
handling sickles. 
WARNING 
Keep hands clear of the area between guards 
and sickle at all times. 
7.8.1  Sickle Section Replacement 
Check daily that sections are firmly bolted to the 
sickle back, and are not worn or broken. 
Replace as required. A worn or broken sickle 
section can be replaced without removing sickle 
from cutterbar. 
a.  Stroke sickle as required to expose sickle 
sections. 
b.  Remove lock nuts (A), and lift section (B) off of 
bolts. 
IMPORTANT 
Do not mix heavy and light sickle sections 
on same sickl e. 
c.  Clean any dirt off of sickle back, and position 
new sickle section on bolts. 
d.  Secure with lock-nuts, and tighten to required 
torque. 
7.8.2 Sickle Removal 
WARNING 
Stand to rear of sickle during removal to 
reduce risk of injury from cutting edges. 
Wear heavy gloves when handling sickle. 
a.  Stroke sickle to its outer limit. 
b.  Clean area around sickle head, and remove nut 
and bolt (C). 
c.  Remove grease zerk from pin (D). 
d.  Insert screwdriver in groove of pin (D), and pry 
up on sickle head pin to free sickle. Pin does 
not
 have to be removed from arm. 
e.  Pull sickle out. 
f.  Cover sickle head to shield bearing from dirt. 
C
D
A
B 










