Specifications
MIG Welder
Accessories
MIG Welders and MIG Welding Accessories
24
Welding Kit Includes:
40235
15035B
15104
15044
40110
40112
Aluminum Wire – .035", 2 lb., 8" Spool 
Package of 5 .035˝ Contact Tips
Cylindrical Nozzle
Teflon Liner & Collet
Small Stainless Wire Brush 
Large Stainless Wire Brush
Aluminum Welding Instructions and Tips
40011- Aluminum Welding Kit
40011-24 for MIG 2400
40011-T for Tweco Style Guns 
List $85.70
List $85.70
List $85.70
Sale $67.95
Sale $67.95
Sale $67.95
HTP MIG DVD  #99000-MIGDVD
Welcome to the World of MIG Welding List $39.95 | Sale $24.45
Thinking about buying a MIG welder, but aren’t really sure if it is right for you? 
Do you already have a MIG, but feel like you could use a few pointers? Still stick welding and wonder why all 
your friends are raving about their MIG machines? If that’s the case, then our training DVD will be money well 
spent. “Welcome to the World of MIG Welding” our professionally prepared 52 minute DVD gives you an 
in-depth, through-the-helmet view of MIG welding.  See page 13 for a detailed description.
One of the benefits of MIG welding is the flexibility to weld 
a wide range of metals. Steel, stainless steel, cast iron and 
brazing are relatively simple, requiring no more attention than 
changing the shielding gas. Aluminum is an entirely different 
animal. Due to its softness and heat conductivity characteris-
tics, extra care and special accessories must be used to ensure 
good results.
Aluminum is much softer than steel. It will “bird’s nest” using 
a standard steel liner. Therefore, a low-friction teflon liner is 
necessary to keep the soft aluminum wire from bird’s nesting. 
Aluminum requires a higher flow rate of 100% Argon gas 
(roughly 30-50 CFM). The cylindrical nozzle, with its larger 
opening, ensures adequate dispersion of this gas.
Unlike steel, aluminum will not tolerate paint, oxidation, 
grease or any other contaminants when being welded. The 
importance of proper surface preparation cannot be over 
stressed. First, all surfaces to be welded should be vigorously 
brushed with our Stainless Wire Brush (a plain steel brush will 
simply further contaminate the aluminum). 
This may seem like a lot of work, but attention to these 
details can help ensure that you save time, by getting it right
the first time. More importantly, it can save you from ruining
that irreplaceable part! Our Aluminum Welding Kit gives you
everything you need to achieve good results.
Nozzle Reamer #12025 List $19.95 | Sale $14.95
The only tool specially designed to clean build-up and slag 
from inside the welding nozzle.  Scraping blades expand 
inside the nozzle and remove build-up. Frequent use can help 
extend the life of your nozzles. 
HTP Shrinking Attachment
#15003 List $19.95 | Sale $17.95
A must for bodywork, this incredible accessory screws into 
your swan neck. Use this tool to relieve stresses in dented 
automotive panels after shaping and dolly hammer work. This 
clean, safe electric heat alternated with cooling of the panel 
will bring the molecules of steel back into shape as before the 
damage occurred. Pays for itself in just one small job. Other 
brand welders can be fitted, too. Call our free hotline, 
1-800-USA-WELD now. We’ll let you know if your MIG can 
accept this great tool.
Spool Adapter – SA-1-4
List Price $35.53 | Sale $25.93
This HTP spool adapter is a breakthrough in convenience 
and economy. In fact, it could pay for itself in wire savings the 
first time you use it! The adapter’s unique design allows you 
to use 4" diameter spools on virtually 
any MIG welder. That means you can 
now use 4" diameter spools where you 
could only use 8" and 12" spools before. 
The HTP spool adapter fits standard 2" 
diameter wire drive brake assemblies 
found on all popular welders.
800-USA-WELD | www.USAWeld.com
HTP Welding Wire
25
MIG Welders and MIG Welding Accessories
HTP offers a variety of wire for every welding need. 
All HTP wires are of the highest quality available featuring
excellent cast and helix properties.  The cast and helix are very
important qualities that reduce liner wear and keep feeding
problems to a minimum.  Available in a wide variety of
diameters and spool sizes to fit your every welding need.
HTP now offers 2-packs of our 10 lb. spools of wire, and
8-packs of our 2 lb. spools of wire. Mix and match for the
combination that is right for you. Free shipping on all orders
over $35.
Steel Wire - Single Spool Packages
All HTP Steel Welding Wire meets AWS Specification E70S-6. This is 
the only wire recommended by all auto manufacturers for repairing 
today’s HSLA steels. A high quality steel wire with a minimum 
tensile strength of 70,000 psi.  Higher silica and manganese content 
means this wire will flow out better and weld through rust and paint 
easier. Use .023˝ dia. for sheet metal to  ˝, .030˝ dia. for 16 ga to 
 ˝ and .035˝ dia. for 14 ga to ½˝.
3
16
3
8
Part # Size Spool Dia. Weight Price
20223 
20230 
20235 
ER7056-023
ER7056-030
ER7056-035
23330 
23335 
.023” 
.030”
.035”
.023”
.030”
.035”
.030”
.035”
ER70S-6 Steel Wire 
ER70S-6 Steel Wire 
ER70S-6 Steel Wire 
ER70S-6 Steel Wire 
ER70S-6 Steel Wire 
ER70S-6 Steel Wire 
ER70S-6 Steel Wire 
ER70S-6 Steel Wire 
4” 
4” 
4” 
8” 
8” 
8” 
12” 
12” 
2 lbs.
2 lbs. 
2 lbs. 
10 lbs. 
10 lbs. 
10 lbs. 
30 lbs.
30 lbs.
 $13.95 
$13.95 
$13.95 
$26.95
$23.70
$23.45
$45.90
$45.00
Material
Two 10 lb, 8” Spools Shipped Free, for One Low Price
Part # Size Price
ER7056-023-2Pak 
ER7056-030-2Pak 
ER7056-035-2Pak 
Mixed 2-Pack
Mixed 2-Pack
Mixed 2-Pack
.023” 
.030”
.035”
.023” & .030” 
.023” & .035” 
.030” & .035”
ER70S-6 Steel
ER70S-6 Steel
ER70S-6 Steel
ER70S-6 Steel
ER70S-6 Steel
ER70S-6 Steel
8”
8”
8”
8”
8”
8”
10 lb.
10 lb.
10 lb.
10 lb.
10 lb.
10 lb.
 $40.90
$35.90
$35.20
$38.40
$38.05
$35.55
Material Spool Dia. Weight
Part # Size Price
Material Spool Dia. Weight
Stainless Steel Wire
All HTP Stainless Steel Wire is the 308 Alloy. This can be used in both 
high and low temperature applications and offers excellent 
resistance to chemical corrosion.
Eight 1 lb, 4” Spools Shipped Free, for One Low Price
Two 2 lb, 8” Spools Shipped Free, for One Low Price
Part # Size Price
30223 
30230 
30235 
31023 
31030 
31035 
38223 
38230 
.023”
.030” 
.035” 
.023” 
.030” 
.035” 
.023” 
.030” 
308 Stainless Wire
308 Stainless Wire
308 Stainless Wire
308 Stainless Wire
308 Stainless Wire
308 Stainless Wire
308 Stainless Wire
308 Stainless Wire
4" 
4"
4"
8"
8"
8"
8"
8"
2 lbs.
2 lbs.
2 lbs.
10 lbs.
10 lbs.
10 lbs.
2 lbs.
2 lbs.
   $23.95
$22.95
$22.45
$77.00
$72.00
$72.00
$39.48
$30.90
Material WeightSpool Dia.
Part # Size Price
40130-5356 
40135-5356 
40145-5356 
40235-5356 
41535-5356 
40130-4043 
40135-4043 
40145-4043 
.030”
.035”
.045”
.035”
.035”
.030” 
.035” 
.045”
5356 Aluminum Wire
5356 Aluminum Wire
5356 Aluminum Wire
5356 Aluminum Wire
5356 Aluminum Wire
4043 Aluminum Wire
4043 Aluminum Wire
4043 Aluminum Wire
4” 
4” 
4” 
8” 
12”
4”
4”
4”
1 lb. 
1 lb.
1 lb.
2 lbs.
15 lbs.
1 lb.
1 lb.
1 lb.
   $13.50
$13.50
$14.95
$35.20
$95.95
$13.50 
$13.50
$14.95
Material WeightSpool Dia.
WeightSpool Dia.
Part # Size Price
40130-8Pak 
40135-8Pak 
40130-4043-8Pak 
40135-4043-8Pak 
40145-4043-8Pak
Additional Options
40235-2Pack
.030” 
.035” 
.030” 
.035” 
.045”
.035”
5356 Aluminum
5356 Aluminum
4043 Aluminum
4043 Aluminum
4043 Aluminum
5356 Aluminum
4”
4”
4”
4”
4”
8”
1 lb.
1 lb.
1 lb.
1 lb.
1 lb.
2 lbs.
 $50.50
$50.50
$50.50
$50.50
$56.95
$59.45
Material
Aluminum Welding Wire
Our 5356 alloy Aluminum Wire has a higher tensile strength and 
offers higher feedability. The 4043 alloy Aluminum is softer with 
improved cosmetic appearance and smoother surfaces.
Part # Size Price
60230 
60235 
61030 
61035 
68230 
68235 
.030" 
.035" 
.030" 
.035" 
.030" 
.035"
Flux Cored Wire
Flux Cored Wire
Flux Cored Wire
Flux Cored Wire
Flux Cored Wire
Flux Cored Wire 
4" 
4" 
8" 
8" 
8" 
8"
2 lbs.
2 lbs.
10 lbs.
10 lbs.
2 lbs.
2 lbs.
   $19.95
$19.95
$48.95
$46.95
$26.95
$22.95
Material WeightSpool Dia.
Part # Size Price
Material WeightSpool Dia.
Part # Size Price
Material WeightSpool Dia.
Part # Size Price
Material WeightSpool Dia.
68230-2 Pack
68235-2 Pack
Mixed 2 Pack
.030”
.035”
1 roll each of .030” & .035”
Flux Cored Wire
Flux Cored Wire
Flux Cored Wire
Flux Cored Wire
8”
8”
8”
2 lbs.
2 lbs.
2 lbs.
8”
8”
8”
10 lbs.
10 lbs.
10 lbs.
Flux Cored Wire
Flux Cored Wire
4”
4”
4”
2 lbs.
2 lbs.
2 lbs.
 $42.95
$35.20
$39.90
Two 10 lb, 8” Spools Shipped Free, for One Low Price
.030”
.035”
1 roll each of .030” & .035”
61030-2 Pack
61035-2 Pack
Mixed 2 Pack
 $79.90
$74.90
$77.40
Eight 2 lb, 4” Spools Shipped Free, for One Low Price
.030”
.035”
4 rolls each .030 & .035”
60230 - 8 Pack
60235 - 8 Pack
Mixed - 8 Pack
 $97.69
$97.69
$97.69
Flux Cored Wire
HTP offers Flux Cored Wire for those who have the “gasless” wire 
welders or for anyone working in an area where it is not practical to 
use shielding gas with hard wire. Meets AWS E71T-GS specification. 
Great for use outdoors where a strong wind blows the shield gas away.
Eight 2 lb, 4” Spools Shipped Free, for One Low Price
20223-8Pak 
20230-8Pak 
20235-8Pak
Mixed 8 Packs available for $49.90, please call us to order
.023” 
.030”
.035”
ER70S-6 Steel Wire
ER70S-6 Steel Wire
ER70S-6 Steel Wire
4”
4”
4”
2 lb.
2 lb.
2 lb.
 $49.90
$49.90
$49.90
For Specialty and Hardfacing wires, please call us at
800-USA-WELD or refer to our website, www.USAWeld.com.










