2007 owner ’s manual series I: 682,662,552,562,451, & 331 series II: 362, 251
Quick Reference Chart To assist you with the installation and maintenance service of your new spa, please fill out the following information and keep it on hand for future reference. Spa Information Spa Model: Serial Number: Dealership: Dealer’s Phone Number: Date Purchased: Date Installed: Contractor Information General 1. Name: Telephone: 2. Name: Telephone: Electrician 1. Name: Telephone: 2. Name: Telephone: Concrete, Decking, and Masonry 1. Name: Telephone: 2. Name: Telephone: Landscaping 1.
Important Overview Congratulations on your purchase of a Bullfrog Spa Series I or Series II Hot Tub†. Bullfrog’s spas are the world’s only spas equipped with the patented JetPak System™. JetPak™ technology delivers incredible power, maximum versatility and allows you to upgrade your spa’s jetting with new JetPaks ®, both now and in the future. NOTE: In this document, the terms “Spa” and “Hot Tub” are used interchangeably.
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Table of Contents 1 2 3 Installation and Setup Site Selection and Preparation Delivery Basics Parts Identification Diagrams Electrical Requirements and Installation Instructions Pre-Fill Checklist 4 7 10 11 20 Operation Control System Diagnostic Messaging Troubleshooting Guide JetPaks Jetting JetZones™ Spa & Yard Operation Guide 22 26 28 29 31 32 33 Maintenance Water Chemistry Changing Spa Water Filter Cleaning Light Bulb and LED Replacement Ozone Purifier Replacement Spa Shell Care JetPak Plumbing Car
IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: 9. a. Water temperature in a spa should never exceed 104 ◦ F (40 ◦ C). Water temperatures between 100 ◦ F (38 ◦ C) and 104 ◦ F (40 ◦ C) are considered safe for a healthy adult. Water temperature in excess of 104 ◦ F (40 ◦ C) may be injurious to your health.
Important Safety Instructions 15. CAUTION: MAINTAIN WATER CHEMISTRY IN ACCORDANCE WITH MANUFACTURER’S INSTRUCTION. 16. CAUTION: TEST THE GROUND FAULT CIRCUIT INTERRUPTER BEFORE EACH USE OF THE SPA. 17. CAUTION: ADEQUATE DRAINAGE MUST BE PROVIDED IF THE EQUIPMENT IS TO BE INSTALLED IN A PIT. 18. WARNING: Risk of Fatal Hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6◦ F (37◦ C).
CAUTION: Location of Your Spa. Locate your spa on a foundation that can support the maximum filled weight of your spa along with the weight of all the occupants using the spa (see Site Selection and Preparation). Also, locate your spa in an environment that can withstand repeated exposure to water and the possibility of a major spill. 12.
Installation and Setup Installation and Setup or dehumidifier which can be installed to regulate indoor humidity during spa use. NOTE: Typical indoor surfaces include, but are not limited to concrete, wood, non-slip tile, or linoleum. Site Selection and Preparation Outdoor Considerations: There are several considerations when installing your spa outdoors. 1. Avoid selecting a site where excessive water may contact the spa, such as sprinklers or a roof edge without rain gutters. 2.
• Service Disconnect: Based upon your area, a disconnect device must be incorporated into the fixed wiring in accordance with national and local wiring rules. If the national and local wiring rules permit, a GFCI Sub-Panel may be used to substitute the service disconnect, providing that it is located within the same parameters.
Installation and Setup WARNING: To prevent serious damage to your spa, it is important that the spa foundation be supported by a flat, stable, and consistent subsurface. Bullfrog International highly recommends consulting a qualified, licensed Contractor prior to the installation of any spa foundation. For assistance, contact your authorized Bullfrog Spa dealer. WARNING: Because your spa pad must provide continuous support for the entire base of the spa, you should never level it with shims.
If there are more than six consecutive stairs without a landing then you may be required to find another delivery path. Installation and Setup Obstacles such as overhanging tree limbs, awnings, protruding gas meters, water meters, and A/C units can prevent easy access. WARNING: Watch for power lines. It may be necessary to remove a gate, part of a fence, or other items in order to dolly the spa to the desired location. Check the measurements on 90 turns to make sure the spa will fit through.
Installation and Setup W: Width L: Length H: Height D-H: Dolly Height O-H: Overall Height D: Cross Square L W Spa Dimensions Chart (for Vertical Deliveries) Model Width (W) Length (L) Series I 331 31” (.79m) 6’ 10” (2.09m) 5’ 6” (1.73m) Height (H) Series I 451 36” (.91m) 7’ 4” (2.24m) 6’ 7” (2.01m) Series I 562 36” (.91m) 7’ 4” (2.24m) 7’ 4” (2.24m) Series I 552 36” (.91m) 7’ 10” (2.39m) 7’ 10” (2.39m) Series I 662 36” (.91m) 7’ 10” (2.39m) 7’ 10” (2.39m) Series I 682 36” (.
side view 88” (2.24m) typ. 94” (2.39m) typ. bottom view Installation and Setup 36” (0.91m) 36” (0.91m) R 15 1/2” (39.37cm) typ. R 15 1/2” (39.37cm) typ. electrical chaseway electrical chaseway 682, 662, 552 562, 362 side view 88” (2.24m) 82” (2.08m) 36” (0.91m) 31” (0.79m) bottom view 79” (2.01m) electrical chaseway 451, 251 66” (1.68m) R 15 1/2” (39.37cm) typ. electrical chaseway 331 R 15 1/2” (39.37cm) typ. NOTE: Toe kick sits approximately 1.5” (3.
Installation and Setup Parts Identification Diagrams Top View of Spa (Model 552 Shown) Auxiliary Control Pad (optional) FilterCap ™ Cup Holder Foot Jets Headrest Filter Weir Door SnapCap ™ Light Master Control Pad Equipment Compartment (Drain Hose and Product Specifications Inside) Ozone Jet Cup Holder JetPak™ Floor Drain Suction Fitting Auxiliary Control Pad (optional) Equipment Compartment Valve Keeper Slice Valve Pump 1 Underwater Light (backside) WellSpring ™ Ozone Purifier (optional)
IMPORTANT: Provide a copy of these instructions to your Electrician. INTRODUCTION The installation of all spas must be in accordance with national and local wiring rules. Always have a licensed Electrician perform the electrical installation. Each Bullfrog Spa is manufactured and tested to a standard that provides maximum protection against electrical shock. Improper wiring may prevent the spa from operating safely which could result in electrical shock, injury or death.
Installation and Setup supply wires to be connected to the spa’s Control System Box. This access conduit is located in the front-left corner (when you are facing the spa’s control pad) of the spa. 12V Maximum on Live Parts: Live parts accessible to the user must not exceed 12V.
230V~/60Hz Permanently-Connected Installation: Even though the spa is equipped with a 120V~/60Hz pump, it has already been configured to operate on 230V~/60Hz power unless the spa came with a factory connected 120V~/60Hz power cord, in which case the spa’s equipment will need to be converted from its 120V~/60Hz configuration to the 230V~/60Hz configuration.
House Breaker Box System Box B L K Hot R E D Hot G R N Ground GRN W H T USE COPPER 240V WIRE MIN. 6 AWG. 40A 60HZ RED (HOT) BLK (HOT) Neutral Installation and Setup GFCI Wiring Diagrams Circuit Board WHT GRN (GROUND) BLK (HOT) RED (HOT) WHT(NEUTRAL) GRN (GROUND) G.F.C.I.
B L U HOT B R N 230V 20A 50HZ Installation and Setup NEUTRAL USE COPPER WIRE MIN. 6 AWG.
Installation and Setup BF03 Wiring Diagram Ratings: 120V~/230V~, 16A/40A, 60Hz 120V~-230V~ Heater Conversion Instructions Step 1: Conversion must be performed by a qualified, licensed Electrician. Hardware only. Step 2: Disconnect from power and remove wire/cord. Step 3: Remove wire connected to J23 and J53 completely and discard. Step 4: Install 230V~ power line to TB1 terminal block. Step 5: Set dip switch 2 to “on” position.
Installation and Setup BF06 Wiring Diagram Ratings: 230V~, 16/32A, 50Hz 230V~, 16A x 2 400V~, 16A x 30, 3N, 50Hz 17
Installation and Setup BF05 Wiring Diagram Ratings: 230V~, 48A, 60Hz 18
Bullfrog Spa Wiring & Yard Diagram Stereo Doorfor Wiring Diagram TM Installation and Setup Bullfrog Spa & Yard™ Stereo Door White - Antenna Right Speaker Left Speaker Purple + Purple / Black - - Black Red + 12 V Green + Green / Black - Fuse 10 Amp Stereo Head Unit Remote Control Cable Remote Control Power Supply 12 V Wiring Diagram for Bullfrog Spa & Yard™ Stereo Door White - Antenna Left Speaker Right Speaker Purple + Purple / Black Green + Green / Black - Stereo 100V~/0.5A – 240V~/0.
Installation and Setup Pre-Operation Checklist Important: The equipment should never be operated without water in the spa. Serious damage to the pump and heater may occur. Step 1: Tighten Equipment Fittings: Hand tighten all PVC pipe unions located in the equipment compartment. This will prevent the possibility of a leak. NOTE: Fittings can loosen during shipment. Step 2: Check Slice Valve Keepers: Verify that a slice valve keeper is installed on each slice valve.
Operation IMPORTANT: Each Bullfrog Spa is manufactured with either a Select or Premier Control System. Each Series II Hot Tub is manufactured with a Basic Control System. Refer to the control pad diagrams to help identify your specific control system. WARNING: This equipment generates and uses radio frequency energy and if not installed and used properly, that is, in strict accordance with the manufacturer’s instruction, may cause interference to radio and television reception.
Operation temperature, press temp once to display the current set temperature, then press temp additional times to increase (or decrease) the set temperature. To change the temperature adjustment direction (i.e.: from increase to decrease), pause 3-5 seconds between pressing temp, then push temp multiple times to desired temperature. After 3 seconds without pressing temp, the LCD will again display the current spa water temperature.
To change the filter cycle duration, press temp + jets 1. Press temp to cycle through the 1 to 12 hour filter duration options (F1-F12). Press jets 1 to select the desired filter duration. Press temp again to cycle through the options for number of filter cycles per 24 hour period. The display will show three options: “dn” (for day and night),” d” (day only), or “n” (night only). Press jets 1 to select desired option. Press jets 1 again to exit the program.
Operation (to increase hour) or cooler (to decrease hour). Each press changes the time by 1 hour. Once the hour is correct, press mode/prog to enter the correct hour and switch to minutes. Select minutes by pressing warmer (for up) or cooler (for down). Each press changes the time by 1 minute. Either press time to save current time and exit, or if desired, press mode/ prog to enter the optional filter cycle programming (see Custom Filter Cycles section below).
Custom Filter Cycles: Note: To ensure adequate water filtering, Bullfrog recommends that custom filter cycles be at least 2 hours twice per day for non-circ pump models and 6 hours twice a day for circ pump equipped models. Bullfrog also recommends filter cycles be programmed to begin 12 hours apart, as two 2 hour filter cycles 12 hours apart is better than one 4 hour filter cycle in a day.
Operation Diagnostic Message (for all control Systems) Message Meaning Action Required No message on display. Power has been The control panel will be disabled until power returns. Spa settings are preserved cut off to the spa. until the next power-up. Overheat - The spa has shut down. One DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. Once the of the sensors has detected that the spa heater has cooled, reset by pushing any button.
Meaning Action Required The spa is operating in Standard mode. Temperature display is current after pump has been running for at least 2 minutes. Operation Message Press temp followed by light to switch modes. The spa is operating in Economy mode. Ecn will appear solid on the display when the temperature is not current. Ecn will alternate with the temperature when the temperature is current. Press temp followed by light to switch modes.
Operation Troubleshooting Guide Spa light does not work: Control panel displays an error message: Cause #2: Lighting system is defective. Solution: Contact your authorized Bullfrog Spa dealer. This guide will assist in solving simple problems with the spa. If the problem cannot be solved using these procedures, contact your authorized Bullfrog Spa dealer. Cause: An error has occurred. Solution: See Diagnostic Messages for specific errors.
JetPaks® Operation Interchanging JetPaks Step 1: Put the spa in Standby mode, this will prevent the pump(s) from activating (see Control System). Step 4: Loosen the two PVC unions, pull the manifold out from in between the two water unions and remove the JetPak from ™ the JetPod . Step 2: Carefully, remove the head rest and SnapCap™ by lifting upwards. Step 3: Push the JetPak™ forward until you have enough room to reach the two PVC water unions and air-line union.
Operation IMPORTANT: Spa models with two pumps have two different JetZones™. These JetZones are divided by a JetZone Divider™. Never operate the spa without the JetZone divider in place. Doing so will cause serious damage to the pumps. In addition, interchanging JetPaks ® from one JetZone to another may result in improper water flow to one or more JetPaks. Do not install the JetZone Divider in either the first or the last seat.
Jetting Operation Jet Types Depending on the design, your spa comes with a unique combination of the following jets: Verta’ssage Adjustable: No Neck Adjustable: Yes Handheld Adjustable: Yes Cluster Storm Adjustable: Yes Jumbo Storm Adjustable: Yes Shower Adjustable: No Whirlpool Adjustable: Yes Duo Adjustable: No Interchangeable: with Duo-Blaster Power Storm II Adjustable: Yes Interchangeable: with Storm Roto and Storm Massage.
Operation JetZones™ Spas powered by two pumps provide a unique feature called JetZones. A JetZone™ is a region of jets powered by the same pump. With JetZones, you decide which JetPaks ® are powered by each pump. Two-pump spas have two JetZones. Each pump (on two-pump models only) provides water flow to its own JetZone. Each JetZone can be customized with the use of a JetZone Divider™ (included).
Operation Guide for Spa & Yard™ Stereo (optional upgrade) Operation About the Product The Spa & Yard Stereo System includes an environment-rated, marine-grade audio system and CD player with spa-side controls and Bose ® speakers. Enjoy a full-range of lifelike sound with wide, even dispersion for clean and clear audio while in your spa and in your yard.
Operation General Operation Deploying Speakers to “Spa” Position Step 2: While the speaker is pushed back, use the left index finger to depress the release button. Step 1: While facing the stereo system, hold the left speaker with the right hand and lightly press it towards the hot tub until the back of the speaker makes contact with the speaker housing. 34 Step 3: Lift up the left speaker until both speakers are situated in the “spa” position.
Operation Lowering Speakers to “Yard” Position Step 1: While facing the stereo system, hold the left speaker with either hand and push the left speaker by the grill plate downward. General Cleaning Step 2: Continue to push the left speaker down until both speakers are returned to the “yard” position and the left speaker is locked securely in place. NOTE: The speaker locking mechanism only engages when speakers are situated in the “yard” position and affects only the left speaker.
Maintenance Maintenance Water Chemistry Tap water that is safe to drink is not always safe for a spa. Normal tap water is usually filled with minerals and microcontaminants that are not visible to the naked eye. Properly testing and treating your spa water is essential for the health of the spa as well as the people using it.
When Super Sanitizing your spa water, and providing that you are available to attend to the safety of any children present, you should allow the high level of sanitizer to off-gas by opening the spa cover at least half way for a minimum of 20 minutes. Failure to allow high concentrations of sanitizer to off-gas with the spa cover open will cause the underneath side of the cover to discolor and degrade. Such damage to the spa cover is not covered under the terms of your spa’s warranty.
Maintenance against staining and scaling. Once the spa is filled, add the prescribed dose of Water Clarifier. This will clear the water of any micro-particulates that may be in the new water. Step 2: If possible, have your authorized Bullfrog Spa dealer test the calcium hardness (CH) of your spa water. Adjust the CH to 150-200 parts per million (PPM). Step 3: Test and adjust the Total Alkalinity (TA). TA should measure 125 to 150 PPM. Step 4: Test and adjust the pH. Water pH should measure 7.4 to 7.6.
Changing Spa Water Maintenance As you use your spa, soap and detergent residues from your skin and bathing suits, along with other substances from maintaining the spa’s water chemistry will accumulate in the spa water and make maintaining the water more difficult. Rinsing your bathing suits, and showering without soap, prior to entering your spa will increase the life of your spa water.
Maintenance To Refill Your Spa: WARNING: When refilling the spa, always Super Sanitize the new water by adhering to the instructions in the Water Chemistry section. Step 1: To avoid air pockets in the pump(s), refill the spa with water by placing the hose into the filter compartment through the Weir door. Fill to the water level indication on the faceplate of the filter assembly. Step 2: Restore electrical power supply. Step 3: Press any button to reset the control system.
Filter Cleaning Maintenance It is recommended that the filter cartridge(s) be cleaned every 3-6 weeks or as needed. Replace the filter cartridge(s) every 1-2 years or when necessary. To maintain warranty protection, use only genuine Bullfrog Filter Cartridge replacements. To clean your filter cartridge(s), complete the following: Step 1: Place the spa in Standby mode. ™ Step 2: Remove FilterCap . Step 3: Remove cartridge(s).
Light Bulb and LED Replacement Ozone Purifier Replacement Maintenance On the front of the Ozone Purifier (optional) is the indicator light. To verify that the Ozone Purifier is working properly, check to ensure that the indicator light is glowing while the filter pump is running during a period when the pump has been activated automatically. IMPORTANT: The indicator light will not be on when any jets button has been activated manually. The light will remain off for 30 minutes thereafter.
Spa Shell Care For normal cleaning, use a mild dishwashing soap such as Ivory ® liquid or a window cleaner such as Windex ®. For stubborn stains, use a mild liquid cleaner such as Softscrub ® or a mild detergent such as Spic And Span ®. To apply these cleaners, use a soft, damp cloth or sponge. Rinse well and dry with a clean cloth. To clean hard water stains, remove light scratches and protect your spa shell, contact your authorized Bullfrog Spa dealer.
Maintenance/Low-Use or No-Use Periods Freeze Prevention Winterization (No use for over six weeks) Low-Use or No-Use Periods WARNING: Prior to winterizing your spa, it will be necessary to Super Sanitize the spa water as per the instructions in the Water Chemistry section. This procedure will help prevent the growth of bacteria, algae and fungi in any areas of plumbing that may not be fully free of water after you drain your spa for its period of winterization.
Service Service Before requesting service from your dealer, refer to the Troubleshooting section to determine the necessary course of action. If the problem cannot be solved using the Troubleshooting Guide, contact your authorized Bullfrog Spa dealer. Warranty Service If the spa falls within the warranty period and within the scope of the warranty, contact your authorized Bullfrog Spa dealer to schedule a service call. You will be required to show proof of purchase.
Miscellaneous Miscellaneous Bullfrog Custom Portable Spas - Series I Series I Portable Spas Technical Specifications Technical Specification Sheet (2007) GENERAL FEATURES Standard Dimensions (W x L x H) Metric Dimensions (W x L x H) Seating Capacity Bucket Seats Recliner Seats Lounger Seats Cool Down Seats Water Capacity (to normal fill line) Dry/Maximum Filled Weight (includes cover) UniBody Construction/Full-Foam/Molded Base EternaWood™ Cabinet Finish (All Colors) High-Performance Industrial 56-Frame
Bullfrog Portable Spas - Series II GENERAL FEATURES Standard Dimensions (W x L x H) Metric Dimensions (W x L x H) Seating Capacity Bucket Seats Recliner Seats Lounger Seats Cool Down Seats Water Capacity (to normal fill line) *Dry/Maximum Filled Weight (includes cover) UniBody Construction/Full-Foam/Molded Base EternaWood Cabinet Finishes High-Performance Pumps Total Pump Horsepower Current Range of Total "Actual" Pump Flow After-Market Pump HP Upgradeability WellSpring™ Quiet Filtration Pump Freeze Prote
Spa JetPaks and Accessories Spa JetPaks® and Accessories JetPaks: In addition to the JetPaks that come with your spa, you may want to consider increasing your JetPak® selection. Additional JetPaks will not only provide you with exciting hydrotherapy options, but will also keep your spa feeling new.
The unique two-position speaker design allows you to fill your yard with rich sound; by simply raising the speakers, enjoy your favorite music from within the spa. Our stereo includes a marine-grade JBL® stereo with CD player and AM/FM radio. Interior LED Lighting Add color and flair to your spa with a 28-bulb lighting system. Enjoy a nighttime show of cycling color with varying intensities or set to your favorite relaxing color.
Spa JetPaks and Accessories Spa Cover Maintain a safe environment for your spa with our UL and ASTM classified safety covers. Our locking, thermal-insulated spa covers create a tight suction seal to trap in heat, conserve water and keep out dirt. CoverMate I Cover Lifter The simple design allows one person to easily cover and uncover the spa. As a bonus, this convenient device uses the cover to create a wonderful privacy wall.
Bullfrog International, LC (“Bullfrog”) extends warranty coverage solely to the end-user purchaser (“Owner”) of any portable Bullfrog Spa manufactured on or after January 1, 2007 for 2007 and later models installed for residential use in the United States or Canada. Lifetime JetPak™ Plumbing Warranty Bullfrog warrants the Bullfrog Spa JetPak™ Plumbing System not to leak for the life of the original retail purchaser of the spa.
Limited Warranty Other Warranties • Bullfrog warrants the Bullfrog Spa JetPlates™, Spa&Yard Stereo System, SpaMonitor, and the exterior LED lighting system against defects in materials and workmanship for one year from the original spa purchase date. The LED lights and exterior sconces are deemed Easily Removed Components, and when found defective, will be replaced free of charge at your authorized Bullfrog Spa Dealer or by sending the defective component(s) to Bullfrog.
With the exception of the BlameFree™ Equipment Warranty, this Bullfrog Spa limited warranty is void if any of the following occur: • the spa has been subject to alteration, neglect, misuse or abuse. • any repairs are attempted by anyone other than an authorized agent of Bullfrog. • the spa has been used in a non-residential application or in an application for which it was not designed. • damage is caused by an Act of God or any other cause beyond the control of Bullfrog.
TM INTERNATIONAL, LC 668 West 14600 South Bluffdale, Utah 84065, USA 801.565.8111 Fax: 801.565.8333 bullfrogspas.com info@bullfrogspas.com © 2007 Bullfrog International, LC. All Rights Reserved. Part #35-2130 Rev.
