Operating Instructions Electrically-heated and portable gas sample probes Series PSP4000-H, PSP4000-H/C, PSP4000-H/C/T Gas sampling and gas conditioning technology 2-2.
Dear customer, we have made up this operating manual in such a way that all necessary information about the product can be found and understood quickly and easily. Should you still have any question, please do not hesitate to contact M&C directly or go through your appointed dealer. Respective contact addresses are to be found in the annexe to this operating manual. Please also contact our homepage www.mc-techgroup.com for further information about our products.
Contents 1 2 3 4 5 6 7 8 9 General information....................................................................................................................... 4 Declaration of conformity ............................................................................................................. 4 Safety instructions ........................................................................................................................ 5 Warranty ..................................................
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com 1 GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations.
3 SAFETY INSTRUCTIONS Please take care of the following basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force.
5 USED TERMS AND SIGNAL INDICATIONS DANGER! This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. WARNING! This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. This means that minor physical injuries may occur in case the respective safety measures are not fulfilled.
6 INTRODUCTION M&C gas sample probes provide direct insitu ultra-fine filtration during continuous gas sampling for analytic measurements. In this way, part of the necessary maintenance work for a system is concentrated on a single point. This filter technology has the major advantage that dust mixtures consisting of ultra-fine and coarse dusts can be optimally retained with the least possible maintenance work.
9 TECHNICAL DATA Probe series SP® portable version PSP4000 Part No. 230V Part No.
9.1 OPTIONS Part No. 40S9130 40S9100 40S9005 40S9000 40S9010 40S9020 40S9030 40S9040 40S9050 40S9108 40S9109 40S9112 40S9106 40S9110 40S9111 40S9115 40S9120 40S9125 40S9060 40S9070 40S9080 90S2075 01B4034 01B4037 01B4036 01B4034W 01B4037W 01B4036W 40S9090 extra price for PSP4000-H..
10 APPLICATIONS The PSP4000-H... gas sample probes are used for extraction of gases from dust loaded, hightemperature or humid processes. Due to its compact design and low weight, the device is envisaged particularly for mobile uses. The basic probe including the compact sample adapter with variable probe tube lengths enable rapid and centric gas sampling from, for example, exhaust gas pipes with diameters of between 150 mm and 600 mm.
The heated sample line is rapidly and safely mechanically coupled with a tightening bracket including integrated quick-coupling. To ensure simple filter changes, the complete filter unit including the connected sample line can be drawn out of the heat-insulated protective casing. In the PSP400H/C special version, calibration-gas into the probe is possible without disassembling the probe via a special threaded connecting joint.
The existing operational parameters are to be checked accordingly prior to commencing mounting work. Under / over pressure situation mbar Process temperature bar °C, Min. °C, Max. Dust loading g/m³ Dust composition - grain size µm Gas composition explosive corrosive Which parameters should be measured, e.g. O2, CO, SO2, NOX,...., Vol.% Required amount of gas Min. Necessary T90 time sec. toxic ppm mg/Nm³ l/h, 14 SUPPLY CONNECTIONS 14.1 CONNECTING THE HEATED SAMPLE LINE l/h, Max.
14.2 After tightening the connecting nuts by hand, tighten them a further 1 1/4 turns using a flat spanner. Push the end of the heated sample line as far as the end of the threaded connection joint and clamp with the aluminium heat-conducting jaws. Mount the aluminium heat-conducting jaws in the longitudinal axis of the filter chamber in such a way that they fit into the aperture in the heat-insulated protective casing.
14.4 15 TEMPERATURE MEASUREMENT In the case of the probe version PSP4000-H/C/T, after removing the dummy bolt, the thermoelement is pushed into the threaded connection on the rear side of the probe and fixed and sealed using the connecting nut and the PTFE conical ring seal. The thermo-element can be adjusted to the length of the sampling tube by sliding it backwards and forwards accordingly.
16 MAINTENANCE It is difficult to give any recommendations as to a particular maintenance cycle. Depending on your process conditions, a meaningful maintenance cycle must be elaborated for the specific application. An indication that probe-maintenance may be necessary could be shown by a constant decline in the amount of sample gas in the analysis system. Probe maintenance is restricted essentially to replacing filter elements and checking seals. ATTENTION! 16.
18 SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and they are not binding. Portable gas sample probe PSP4000-H.. (C) Consumables parts (R) Recommended spare parts (S) Spare parts Part No.
19 APPENDIX Sample facilities, PSP4000-H/C and PSP4000-H/C/T Wiring plan Basic version Carrying case to transport sample probe Filter unit and connection of the heated sample line High temperature sample tube aluminium oxyde Electrically heated sample tube SP34-H Further product documentation can be seen and downloaded from our home page: www.mc-techgroup.com Data sheet – portable heated sample probe PSP4000-H Document: 2-2.
Figure 2 Sample facilities Gas sampling and gas conditioning technology 2-2.
Figure 3 Wiring plan Gas sampling and gas conditioning technology 2-2.
Figure 4 Basic version Gas sampling and gas conditioning technology 2-2.
Figure 5 Carrying case to transport sample probe Gas sampling and gas conditioning technology 2-2.
Figure 6 Filter unit and connection of the heated sample line Gas sampling and gas conditioning technology 2-2.
Figure 7 High temperature sample tube, aluminium oxide Gas sampling and gas conditioning technology 2-2.
Figure 8 Electrically heated sample tube SP34-H Gas sampling and gas conditioning technology 2-2.
