Operating Manual Diaphragm pump series MP ® Version MP47-Z-BPR150 Gas sampling and gas conditioning technology 6-1.1.
Contents 1 2 3 4 5 6 7 8 General information ................................................................................................................ 4 Declaration of conformity ....................................................................................................... 4 Safety instructions .................................................................................................................. 5 Warranty ......................................................................
Dear customer, we have made up this operating manual in such a way that all necessary information about the product can be found and understood quickly and easily. Should you still have any question, please do not hesitate to contact M&C directly or go through your appointed dealer. Respective contact addresses are to be found in the annex to this operating manual. Please also contact our homepage www.mc-techgroup.com for further information about our products.
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com 1 GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations. In order to keep this condition and to guarantee a safe operation, it is important to heed the notes and prescriptions made in this operating manual.
3 SAFETY INSTRUCTIONS Please take care of the following basic procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force.
5 USED TERMS AND SIGNAL INDICATIONS DANGER! This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. WARNING! This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. This means that minor physical injuries may occur in case the respective safety measures are not fulfilled.
for the problems in the analyze technique. The pump is gas-tight and operates without any maintenance. 7 RANGE OF APPLICATION All sample contacting parts of the diaphragm pump MP47-Z-BPR150 are made of PTFE, PVDF and Viton or Kalrez. The lifted gas remains analytically pure due to the fact that the pump works absolutely without any lubricant. A special diaphragm and valve system guaranties a long life time and no maintenance is necessary. The pump is available for 230V or 115V.
It is important to provide protection for persons against contact with life parts (e.g. electrical connections, eventually motor windings) or moving parts (e.g. fan). WARNING! The pumps are not protected against effects from water. If applicable, respective protection measures must be taken before starting the pump. Aggressive medium is possible.
Voltage Protection class Pump capacity max. Operating pressure max.* Operating pressure min.** Outlet pressure Gas temperature Ambient temperature Storage temperature Power consumption Current consumption Gas connections Electrical standard Material of sample contacting parts Weight 230V 50Hz 115V 60Hz 230V 50Hz 115V 60Hz IP 20 - DIN 40050 6,6 l/min* in the range of adjustment (outlet pressure) 1,1 bar abs. 0,46 bar abs. for 250Nl/h / 0,62 bar abs. for 400Nl/h (outlet pressure 1,20 bar abs.
• Check the goods for any damage incurred during transport and, if necessary, inform your transport insurer of any damage. The equipment should be stored in a protected, frost-free room! NOTE! 11 INSTRUCTIONS FOR INSTALLATION During installation, the safety instructions as well as those for accident prevention must be heeded, also with regard to the later operation. Further, the safety instructions under chapter 3 must be kept.
11.1 MECHANICAL INSTALLATION For the mounting dimensions, see illustration 7. Mount the pumps in such a way that the ventilator can suck sufficient cooling air. Make sure that nobody can touch the ventilator. Mount the pumps at the highest point in the system and/or mount them with the pump head downwards in order to avoid the collection of condensate inside the pump head. This measure increases the service life. G1/4" 34 165 6 133 71 11.
NOTE! Attention must be paid to the requirements of IEC 364 (DIN VDE 0100) and its associated standards and stipulations when setting high-power electrical units with nominal voltages of up to 1000V! The main circuit of the pump type MP47 ... (230 V) must be equipped with a protective motor switch 0,63 – 1 A corresponding to the nominal voltage (over current protection). The main circuit of the pump type MP47 ...
11.3 PNEUMATICAL CONNECTION Remove the protection plug from the gas connection thread (thread size G1/4”). Accessories such as tube connections are screwed into the connection thread by means of a sealing tape (when using the screw fitting from M&C, no sealing tape is necessary). Connect the suction and pressure line. Mount the suction and pressure lines in a way to avoid condensate flowing into the pump.
13 START UP Before starting up, please observe the safety measures related to the installation and the process! Also respect the respective safety prescriptions and measures related to the sampled gases. Before pumping the medium, please check the compatibility of the gas with the materials of pump head, diaphragm and valves (for pump materials: see technical data). The following steps have to be executed for the initial start up: 14 The pump must not start against pressure or vacuum.
15 MAINTENANCE Before the maintenance work is carried out, it is necessary that the specific safety procedures pertaining to the system and operational process be observed! Dangerous tension. W A R N I N G ! Before carrying out any maintenance on the pump, disconnect the pump from the supply voltage! Diaphragm and valve plates are the only parts subject to wear. They are simply to be exchanged. WARNING! Aggressive medium residues possible.
Valve plates, sealing rings (2 per each pump head) and structured diaphragms (1 per pump head) according to spare parts list, chapter 17. NOTE! It is recommended to change the valve plates and diaphragms always at the same time. Change the diaphragm(s) and the valve plates in the following sequence: 15.1 CHANGE OF THE PUMP DIAPHRAGM Mark the position between the housing A , the diaphragm head B and the pressure plate C with a pencil.
15.3 CLEANING When exchanging the valve plates and diaphragms, please check all parts for dirt and clean them if necessary before assembling the pump head. As far as possible, clean the parts with a dry cloth. Do not use any solvents for cleaning because they can attack the plastic parts. If oil free compressed air is available, blow the parts out with it. WARNING! Aggressive medium residues possible.
16 TROUBLE SHOOTING Before working on the pump, disconnect the power supply securely. Check that the lines are not alive. Problem/Indication Pump does not lift. Pump capacity, pressure or vacuum are too low. Possible cause No mains supply. Action/Check Check power supply; check the correct fitting of the mains cable. are Remove blockade. Connections of lines blocked. The internal or an external valve is closed or a filter is blocked. Liquid (condensate) is collected inside the pump head.
17 SPARE PARTS LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. Diaphragm pump MP47-Z-BPR150 V) Consumable parts (E) Recommended spare parts (T) Spare parts Recommended quantity after operation of the pump [years] Part No.. Description 90P1108 90P1105 V/E/T 1 2 3 Back-up ring type U f. valve chamber MP47 E - - 1 Diaphragm type K f.
