User Manual for 1303 Multipoint Sampler and Doser BE1085-14
Index ________________________________________________________________________ Index Index ................................................................................................................................... 2 1303 Multipoint Sampler and Doser ......................................................................................... 4 SAFETY CONSIDERATIONS .................................................................................................. 5 Safety Considerations ...............
Index ________________________________________________________________________ Chapter 4 The IEEE/IEC Interface and Interface Job Overview ................................................ 49 4.1 Introduction .......................................................................................................... 50 4.1.1 IEEE Functions Implemented in the 1303 ............................................................ 50 4.2 Overview of 1303 Interface Jobs .................................................
1303 ________________________________________________________________________ 1303 Multipoint Sampler and Doser From serial number :630-057 November 2011 _______________________________________________________________________ BE1085-14 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 4 of 60
Safety Considerations _______________________________________________________________________ Safety Considerations SAFETY CONSIDERATIONS PLEASE READ THESE SAFETY CONSIDERATIONS CAREFULLY AND MAKE SURE YOU UNDERSTAND THEM PROPERLY BEFORE YOU START OPERATING THE MULTIPOINT SAMPLER AND DOSER TYPE 1303. EXPLOSION HAZARD THE MULTIPOINT SAMPLER AND DOSER TYPE 1303 IS NOT DESIGNED FOR USE IN POTENTIALLY EXPLOSIVE ENVIRONMENTS.
Safety Considerations _______________________________________________________________________ SAFETY CONSIDERATIONS The Type 1303 Multipoint Sampler and Doser complies with EN61010-1 3rd Ed. (2010): Safety requirements for electrical equipment for measurement, control and laboratory use.
Chapter 1 ________________________________________________________________________ Chapter 1 Description and Functions November 2011 _______________________________________________________________________ BE1085-14 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 7 of 60
Chapter 1 ________________________________________________________________________ 1.1 Description and Functions Fig.1.
Chapter 1 ________________________________________________________________________ 1.1.1 The Sampler System The pneumatic system of the 1303 is shown schematically in Fig. 1.1. The sampler system is constructed of 316 stainless steel and PTFE (Poly Tetra Fluoro Ethylene) tubing to minimize adsorption of samples. The system has 6 inlet channels, each with a solenoid valve.
Chapter 1 ________________________________________________________________________ The carrier-air inlet pumps extra air to the dosing outlets to speed delivery of the tracer-gas to the dosing point. This inlet has a coarse airfilter, a pump, and a pressure transducer for checking the efficiency of the pump. Delivering a dose of tracer-gas to a dosing point 50m distant takes 1 minute.
Chapter 1 ________________________________________________________________________ is lit, it indicates that the corresponding sampling valve is open, see section 3.5. The 3 Way Valve to Analyzer/Waste Air lamps indicate which way the internal 3 way valve is set, see section 3.5. Temperature Sensors Input: 6 inputs suitable for use with the INNOVA Air Temperature Transducer Type MM0034 or Operative Temperature Transducer MM0060. Interface: 1.1.4 3 lamps which indicate the function of the IEEE interface.
Chapter 1 ________________________________________________________________________ Waste Air Outlet: Mounting stub for tubing to exhaust air from the 1303’s sampler system. See section 2.3.5. Interface IEEE-488: Digital interface designed in accordance with IEEE 4881978. The IEEE interface is identical in use to that described in IEC 625-1; full compatibility is only a matter of using the correct cables and connectors. For more detail about the IEEE/IEC interface, refer to Chapter 4.
Chapter 2 ________________________________________________________________________ Chapter 2 Preparing to Use the 1303 November 2011 _______________________________________________________________________ BE1085-14 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 13 of 60
Chapter 2 ________________________________________________________________________ 2.1 Preliminary 2.1.1 Environment and Handling The Type 1303 Multipoint Sampler and Doser is designed for use in environments with temperatures between +5°C and +40°C (+41°F and +104°F) and with up to 90% relative humidity (non-condensing) at 40°C. Other than ensuring correct connection of the mains supply, no special handling precautions are necessary. 2.1.
Chapter 2 ________________________________________________________________________ Fig.2.2. Inserting the fuses into the 1303’s fuse holder Use two 1,6A slow-blow fuses (LumaSense No. VF0007); Fuses are supplied with the instrument. When replacing the fuse-holders, ensure that the direction of the white arrows on each holder matches the arrows marked on the covering flap. 2.
Chapter 2 ________________________________________________________________________ takes the next sample for analysis from the room. As the amount of tracer-gas delivered to the room is known, and the remaining concentration of tracer-gas in the samples is determined by the Gas Monitor, the ventilation-system performance can be calculated. Fig.2.3. A typical air-change analysis system, shown with an application example.
Chapter 2 ________________________________________________________________________ Fig. 2.4. Dipswitch settings binary “0” If the switch is up, it represents a binary “1”. See Fig. 2.5. Fig. 2.5 Dipswitch settings binary “1” The interface address of the 1303 is set at the factory to 01111 (decimal value 15), see Fig. 2.6. If this is not suitable for your system, use the switches to set an address appropriate to your system.
Chapter 2 ________________________________________________________________________ Fig. 2.6. Interface address 15 If the system comprise two 1303 instruments the standard interface address of the second 1303 should be 16, see Fig. 2.7. Fig. 2.7. Interface address 16 2.
Chapter 2 ________________________________________________________________________ to a suitable exhaust for gases purged from the sampler system. Note: the performance of the 1303’s sampling and dosing systems are specified for sampling and dosing tubing of maximum 50m in length. Tubing for use with the 1303 is available from LumaSense, as follows: Sampler tubes, green nylon, LumaSense accessory number AF0006 or Poly Tetra Fluoro Ethylene (PTFE), LumaSense accessory number AF0614.
Chapter 2 ________________________________________________________________________ Fig.2.8. Attaching sampling and dosing tubing to the 1303’s mounting stubs 1. Remove the knurled nut from the mounting stub of the sampler channel you wish to use, on the front panel of the 1303. 2. Push one end of the length of the nylon AF0006 or Poly Tetra Fluoro Ethylene PFTE AF0614 tubing through the non-threaded end of the nut. 3.
Chapter 2 ________________________________________________________________________ so, if the Gas Monitor is measuring in the parts-per-billion range, it is recommended that the external filters are always used to prevent degrading of the tubing’s internal surface. The filter unit is attached to the tubing as follows, see Fig.2.9. Fig.2.9. Attaching Fitting UD5041 and Filter DS2306 to sampling tubing 1. Push the Fitting UD5041 into the tubing. 2. Screw the short stub of the Filter DS2306 into the Fitting.
Chapter 2 ________________________________________________________________________ The tracer-gas supply cylinder is connected to the Dosing Gas Inlet on the rear panel of the 1303 using nylon tubing. This tubing is available from LumaSense, accessory number AF0008. To connect the tracer-gas supply: 1. Attach one end of the tubing AF0008 to the outlet of the pressureregulator as recommended by the regulator manufacturer. 2.
Chapter 2 ________________________________________________________________________ 2.4 Connecting Temperature Transducers to the 1303 The 1303 has 6 temperature-sensor inputs mounted on its front panel, suitable for direct use with the INNOVA Air Temperature Transducer MM0034 or Operative Temperature Transducer MM0060. The measurement range and accuracy of these transducers are given in the 1303 specifications in the Product Data.
Chapter 3 ________________________________________________________________________ Chapter 3 Operation November 2011 _______________________________________________________________________ BE1085-14 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 24 of 60
Chapter 3 ________________________________________________________________________ All tasks performed by the 1303 are controlled over the IEEE/IEC interface from a computer; there is no other control possibility. This chapter deals with the control of the 1303 from the user’s point of view; for details of the IEEE/IEC interface specifications, refer to Chapter 4 of this manual. Sections 3.1 and 3.2 deal with switching-on and the general principles of controlling the 1303. Sections 3.2 to 3.
Chapter 3 ________________________________________________________________________ Fig.3.1. General syntax diagram for interface jobs Job Headers The job header specifies the function you want the 1303 to perform. It consists of one or more words. The ASCII underline character “_” is used to separate individual words in the job header. For example: OPEN_SAMPLING_VALVE A hyphen “-“ or a full stop”.” can also be used to separate words in the job header.
Chapter 3 ________________________________________________________________________ OPEN_SAMPLING_VALVE 2,3,4 Numerical data for interface jobs sent to the 1303 can be in NR1, NR2 or NR3 form. This is a format for describing how the numerical data is represented, for example: NR1 data: 250 (number without decimal-fraction or exponent) NR2 data: 249.85 (number with decimal fraction, without exponent) NR3 data: 2.499E-2 (number with fraction and exponent).
Chapter 3 ________________________________________________________________________ Table 3.1. The range of ASCII terminator-characters which can be used in communication with the 1303 ASCII Character SOH STX ETX EOT ENQ ACK BELL BS HT LF VT FF SO SI DLE 3.2.
Chapter 3 ________________________________________________________________________ Generally, numerical data output from the 1303 is in NR2 form unless specifically stated otherwise in the interface job overview given in section 4.2. The default terminator character used is the control character “”. The terminator character can be changed, as described in section 3.2.1.
Chapter 3 ________________________________________________________________________ 3.3.1 The Dosing Time-out Parameter This value specifies the maximum time for which the 1303 will deliver tracer-gas without receiving further instructions about the dosing task from the system controller. When the time period specified by the dosing time-out is exceeded, the 1303 stops delivering tracer-gas, and sets the Dosing Nozzle Flag in the Warning Flags byte (section 3.8.5).
Chapter 3 ________________________________________________________________________ Alternatively, the gas constant can be expressed in terms of the molecular weight of the gas: MOL_WEIGHT 146,05 Sends the gram molecular weight 146,05 (for SF6 ) to the 1303.
Chapter 3 ________________________________________________________________________ Example: CALIB_DATA 1,1.25 Sets the calibration data of number 1 dosing nozzle to 1.25. To avoid having to calibrate each dosing nozzle after each time the 1303 has been switched off, it is recommended that the calibration data for each nozzle is read-out and noted for future reference. The calibration data for a specific nozzle can be checked using the following job.
Chapter 3 ________________________________________________________________________ 1303’s temperature to stabilize in relation to the temperature of the area in which it will be used. The main dosing valve and each dosing valve must be opened to allow tracer-gas to flow into the 1303’s dosing manifold, for 5 minutes before calibrating. This ensures that the temperature of the dosing system will stabilise relative to the temperature of the tracer-gas.
Chapter 3 ________________________________________________________________________ 3.5 Using the Sampler System Using the 1303’s sampler system (see Fig. 1.1), to deliver a sample to the Gas Monitor is a 3-stage process: 1. The required sample valve is opened; all other sample valves are closed automatically. The sampling pump starts. 2.
Chapter 3 ________________________________________________________________________ limits. The pressure across the sampling pump can be checked to ensure efficient gas-transport; see section 3.8.1 for details. The sampling pump can be controlled using the following jobs: SAMPLING_PUMP ON Starts the sampling pump. SAMPLING_PUMP OFF Stops the sampling pump. 3.
Chapter 3 ________________________________________________________________________ MAIN_DOS_VALVE OP Opens the main dosing valve to allow the flow of tracer-gas to the dosing valves. The main dosing valve will close automatically to protect the dosersystem airways if the tracer-gas pressure in the dosing manifold is above 550 kPa absolute. 3.6.3 Starting Continuous Dosing Using the interface job described below starts an uninterrupted flow of tracer-gas through the specified dosing valves.
Chapter 3 ________________________________________________________________________ system is higher than 125kPa. The pump operates for one minute, then stops for one minute, then operates for one minute, and so on. Example: DOSING_PUMP AUTO 3.6.4 Runs the carrier-air pump for one minute, at one minute intervals, whenever the pressure in the 1303’s doser system rises above 125kPa.
Chapter 3 ________________________________________________________________________ DIS_DOSING 3,60,6,2 Starts a discontinuous dosing procedure through dosing valve number 3 for a total time of 60s. The discontinuous dosing period-length is 6s, during which the dosing valve is open for 2s. 3.6.5 DIS_DOSING 1,20 Starts a dosing procedure in which dosing valve number one is open continuously for 20s.
Chapter 3 ________________________________________________________________________ 3.8 Checking the 1303 These interface jobs are for checking the various functions of the hardware and software components of the 1303, and help to identify faults in the 1303. 3.8.1 Sampling_Pump_Pressure? Interface Job This job reads-out the pressure-difference across the sampling pump. The pressure across the pump can be measured with the sampling valves either open or closed.
Chapter 3 ________________________________________________________________________ ponents represented by each bit in the Status flag, and their corresponding decimal values. Table 3.3. The 1303’s Status Flag. Each bit represents a particular 1303 component; when set, the 1303 is currently using that component. Bit no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Status Flag Dec.
Chapter 3 ________________________________________________________________________ 3.8.4 Check_System Interface Job This job starts a self-test sequence. This test sequence checks the functions of the 1303’s sampler system with a two-part test, as follows. 1. Check of the sampling pump efficiency and air tightness: all 6 sampling valves are closed, the internal 3-way valve is set to Waste Air Outlet and the sampling pump started.
Chapter 3 ________________________________________________________________________ quest. The exact nature of the error condition can then be investigated by using the Warning? or Error? interface jobs. 3.9.1 The Status Byte The status byte is an eight-bit byte, read out by the system controller as part of the serial poll sequence. The status byte gives the first indication of the cause of the service request. The status byte for the 1303 is shown in Table 3.4. Table 3.
Chapter 3 ________________________________________________________________________ decimal equivalent of their binary value, as shown in Table 3.4. See also the job examples below for further clarification. Note that the relevant bits are always set whenever the corresponding condition occurs; this job only enables or disables the generation of a service request by that condition.
Chapter 3 ________________________________________________________________________ Table 3.5. The 1303’s Warning Flags byte Bit no. 1 2 3 4 5 6 7 8 WARNING FLAGS Dec. Value Flag Description 1 Reset Done Flag 2 Temperature Flag 4 Power Fail Flag 8 Sampling System Flag 16 Dosing Filter Flag 32 Dosing Nozzle Flag 64 Dosing Pump Flag 128 Calibration Flag Warning Flags are set when either the 1303’s self-check procedures or the Check_System interface job identify an error condition.
Chapter 3 ________________________________________________________________________ Sampling System Flag Is set if, during the self-test specified in test 3 of the Check_System job (section 3.8.4) the pressure across the pump is less than 40kPa. This indicates that either the sampling pump is not working correctly, or that the sampler system is not sufficiently air-tight.
Chapter 3 ________________________________________________________________________ 3.9.5 The Error? Interface Job This job reads-out an 8-bit byte (the Error Flags) which gives information about errors which cause the 1303 to stop working. If any of these errors exist, the 1303 is unable to function until the error is rectified. The Error Flag byte is shown in Table 3.6. Table 3.6 The 1303’s Error Flags byte Bit no. 1 2 3 4 5 6 7 8 ERROR FLAGS Dec.
Chapter 3 ________________________________________________________________________ RAM Flag Indicates that the RAM (random access memory) of the 1303, which stores the 1303’s set-up data, has been corrupted. The flag is reset by switching the 1303 off/on. If the error persists, have the 1303 serviced. PROM Flag Indicates that the CRC (cyclic redundancy check) for the PROM (programmable read-only memory) has identified incorrect data. The flag is reset by switching the 1303 off/on.
Chapter 3 ________________________________________________________________________ up memory has been corrupted, or the 1303 has been switched off/on. The 1303’s set-up parameters will revert to their default values. This flag is reset by reading-out the Error Flags. If the error persists, have the 1303 serviced.
Chapter 4 ________________________________________________________________________ Chapter 4 The IEEE/IEC Interface and Interface Job Overview November 2011 _______________________________________________________________________ BE1085-14 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 49 of 60
Chapter 4 ________________________________________________________________________ 4.1 Introduction The digital interface of the Multipoint Sampler and Doser Type 1303 is designed according to ANSI/IEEE Std 488-1978, “IEEE Standard Digital Interface for Programmable Instrumentation”.
Chapter 4 ________________________________________________________________________ Section 2.3 Source Handshake (SH) Interface Function, (Clause 6) SH 1 – complete capability Section 2.4 Acceptor Handshake (AH) Interface Function, (Clause 7) AH 1 – complete capability Section 2.5 Talker (T) Interface Function, (Clause 8) T 5 – basic talker, serial poll, talk only mode, unaddress if MLA Section 2.
Chapter 4 ________________________________________________________________________ 4.2.1 Set-up Jobs These jobs install set-up parameters in the 1303. The set-up parameters must be installed before starting to use the 1303. Further information about the set-up parameters is given in section 3.3. Table 4.1 The interface jobs which set-up the 1303. Job Header Dosing_Time_Out Data Time interval form 10s to 3600s. Dosing_Time_Out? No data.
Chapter 4 ________________________________________________________________________ 4.2.2 Sampler System Jobs These jobs control the 1303’s sampler system. Further information about these jobs is given in section 3.5. Table 4.2 The interface jobs which control the 1303’s sampler system. Job Header Open_Sampling_Valve Data Up to 6 samplingvalve numbers. Connect_Sampling_Valve To_Monitor To_Sampling_Pump Sampling_Pump 4.2.3 On Off Effect on 1303 Opens the specified sampling valves.
Chapter 4 ________________________________________________________________________ Table 4.3 The interface jobs which control the 1303’s doser system Job Header Calibrate_Nozzle Effect on 1303 Starts the automatic calibration of the specified doser nozzle. Main_Dosing_Valve OPen Opens/closes the CLose main dosing valve. Open_Dosing_Valve Up to 6 dosingOpens specified valve numbers. dosing valves.
Chapter 4 ________________________________________________________________________ Table 4.4 The interface jobs which control the 1303’s temperaturemeasurement function. Job Header Data Sensor_Temperature? Specific temperature-sensor number 4.2.5 Effect on 1303 Reads-out the temperature (°C) at the specified temperature-sensor. 1303 Check Jobs These jobs check the various functions of the 1303. For further information, refer to section 3.8. Table 4.5 The interface jobs which check the 1303’s functions.
Chapter 4 ________________________________________________________________________ Table 4.6 The interface jobs which investigate error conditions and allow generation of service requests. Job Header Service_Request_Enable Data Decimal value of bits you want to enable Service_Request_Enable? No data 4.2.7 Reset_Status_Byte No data. Warning? No data. Error? No data Effect on 1303 Selectively enables bits in the status byte. Reads-out from the 1303 the enabled bits of the status byte.
Chapter 4 ________________________________________________________________________ Table 4.7 Standardised interface jobs which perform various secondary functions of the 1303. Job Header Data Define_Terminator Decimal value of the ASCII control character Identify? Output_Header No data EXclusive Inclusive *IDN? No data. *RST No data. *SRE *SRE? As for Service_Request_Enable. No data *STB? No data *TST? No data Effect on 1303 Selects the terminator character for interface jobs.
Chapter 5 ________________________________________________________________________ Chapter 5 Maintenance November 2011 _______________________________________________________________________ BE1085-14 1303 Multipoint Sampler and Doser LumaSense Technologies A/S Page 58 of 60
Chapter 5 ________________________________________________________________________ 5.1 Cleaning the instrument It is recommended to clean the Instrument using a soft damped cloth. 5.2 Service and repair The Type 1303 Multipoint Sampler and Doser is designed and constructed to provide the user with many years of safe, trouble-free operation.
1303 LumaSense Technologies A/S Energivej 30 DK-2750 Ballerup, Denmark Tel.:(+45) 44 20 01 00 Fax: (+45) 44 20 01 01 http://www.lumasenseinc.