Service Manual User guide

12.5
Model 644E-42/944E-42 Rev. 6/04
Index
L
Lift/Lower Cylinder .......................... 3.23
M
Metric Conversion Factors
American to Metric
Conversions............................... 2.7
Metric to American
Conversion.................................2.7
O
Open Cab Components
Brake Pedal and Valve ............... 4.12
Electrical Components................ 4.21
Joystick Assembly
Replacement............................ 4.18
Miscellaneous Cab
Components............................. 4.22
Seat And Seat Belt ....................... 4.4
Single Joystick Assembly
Replacement (Optional)........... 4.20
Steering Column/Valve
Replacement.............................. 4.7
Steering Wheel, Column and
Shifter......................................... 4.5
Throttle Pedal Replacement ....... 4.15
Operator’s Cab
Description....................................4.3
Serial Number Decal..................... 4.3
Optional Single Joystick................ 9.229
Owners/Operators Manual................ 1.2
P
Parking Brake Indicator................. 9.182
Parking Brake Switch....................9.220
Pilot Select Valve
(Dual Joystick) ............................ 8.186
Pilot Select Valve
(Single Joystick).......................... 8.189
Q
Quick Attach Assembly
Connecting to an
Attachment............................... 3.47
Disconnecting from an
Attachment.............................. 3.47
Installation................................... 3.49
Removal...................................... 3.48
R
Radiator, Transmission Oil Cooler
and Hydraulic Oil Cooler
Replacement................................. 7.14
Rear Roller Gap Check................. 11.16
Rear Roller Shimming ...................11.17
Rear Wear Pad Check...................11.13
Rear Wear Pad Replacement........11.14
Rear Wear Pad Shimming.............11.13
S
Safety Information
Hazard Statements........................1.4
Safety Alert Symbol.......................1.3
Safety Instructions.............................1.5
Equipment Hazards.......................1.5
General Hazards ...........................1.6
Operational Hazards .....................1.6
Personal Hazards..........................1.5
Safety Practices
Accident Prevention Tag
Usage.........................................1.4
Emergency Exit Rear Window.......1.6
Hazard/Emergency
Information Decals
and/or Decal Plates....................1.7
Introduction....................................1.2
Owners/Operators Manual............1.2
Safety Instructions.........................1.5
Service Brake Pedal ........................4.12
Service Warnings
Battery.........................................9.18
General........................................9.18
Single Joystick...............................9.229
Snap Lock Fittings .............................8.8
Solenoid Valves.............................9.224
Specifications
Carriage Weights.........................2.13
Electrical System.........................2.15
Engine Performance
Specifications ..................2.17, 2.18
Fluid and Lubricant
Capacities.................................2.19
Fork Ratings................................2.22
Hydraulic Cylinder
Performance Specifications......2.14
Hydraulic System ........................2.20
Miscellaneous
Specifications ...........................2.21
Performance Specifications.........2.14
Tamper Proofing..........................2.22
Tires ............................................2.21
Vehicle Dimensions.....................2.10
Vehicle Weights...........................2.12
Stabilizer Brake Switch..................9.244
Stabil-TRAK Mode Indicators ........9.182
Stabil-TRAK™ Hydraulic Circuit
Operation
Final Positioning Mode,
Base Oil Out........................... 10.38
Final Positioning Mode,
Rod Oil Out ............................10.36
Free Pivot Mode,
Base Oil Out........................... 10.34
Free Pivot Mode,
Rod Oil Out ............................10.32
Locked Mode ............................10.40
Locked Mode, Frame
Sway Left ...............................10.42
Locked Mode, Frame
Sway Right.............................10.40
Stabilizer Cylinder Oil Flow.......10.31
Troubleshooting -
Final Positioning Mode,
Base Oil Out........................... 10.39
Troubleshooting -
Final Positioning Mode,
Rod Oil Out ............................10.37
Troubleshooting - Free Pivot Mode,
Base Oil Out........................... 10.35
Troubleshooting - Free Pivot Mode,
Rod Oil Out ............................10.33
Troubleshooting - Locked
Mode, Will Not Frame
Sway Left ...............................10.43
Troubleshooting - Locked
Mode, Will Not Frame
Sway Right.............................10.41
Troubleshooting Symptom
Chart ......................................10.30
Stabil-TRAK™ Operation
Solenoid Valves .......................... 10.8
Understanding Stabil-TRAK™
System....................................10.6
Stabil-TRAK™ System
Electrical Circuit Operation
and Troubleshooting ...10.10, 10.20
Hydraulic Circuit Operation and
Troubleshooting .....................10.30
Stabil-TRAK™ Component
Terminology .............................10.4
Stabil-TRAK™ Description..........10.5
Stabil-TRAK™ Operation............10.6
Stabil-TRAK™ Test........10.17, 10.26
Instructions.................. 10.17, 10.26
Procedures.................. 10.17, 10.26
Standard Dual Joystick .................9.227
Standard Practices
Capscrews and Metric Parts.........7.7
Cleanliness ...................................7.7
Gaskets and O-rings.....................7.7
Left and Right Sides of the
Engine........................................7.7