Parts Manual Instruction Manual

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth
defects, and other reproductive harm.
CAPACITY OF ROUGH TERRAIN
FORKLIFT TRUCK AND
ATTACHMENT COMBINATION
MAY BE LESS THAN CAPACITY
SHOWN ON ATTACHMENT.
CONSULT TRUCK NAMEPLATE
AND LOAD CHART.
MODEL
SERIAL NUMBER
MAX. HYDR. PRESS.
WEIGHT
CAPACITY
OUTRIGGERS PROVIDE A SUBSTANTI AL
INCREASE IN STABILITY.
IF BOOM CAPACITIES ARE EXCEEDED
WITH OUTRIGGERS DOWN, STRUCTURAL
DAMAGE MAY OCCUR BEFORE MACHINE
INSTABILITY.
CONSULT LOAD CHART FOR RATED
CAPACITIES.
CAUTION
-20
0
40
20
60
80
-20
0
20
40
60
80
DEGREES
10-1007
LOWERRAISE
OUTRIGGERS
RIGHT
LEFT
LOWERRAISE
38929A
0
5
10
15
20
25
30
35
40
45
50
55
0
1
2
3
4
5
6
7
8
10
9
11
12
13
-1
14
15
16
FEET
0510
1520
2530
35404550
01234567810 9
METERS
1112131415
MAXIMUM BOOM LOAD CAPACITIES AT
24" LOAD CENTE R, FOR LIFT AND RE ACH
POSITIONS IN POUNDS AND FEET WIT H
METRIC CONVER SIONS.
MANUFACTURER'S RECOMMENDED
CAPACITIES ARE IN CONFORMANCE
WITH ANSI/ASME B56.6 STABILITY TESTS
USING STANDARD HOMOGENEOUS
CUBES 4' × 4' × 4'.
MANUFACTURER'S RECOMMENDED
LOADS AND ANGLES SHOWN ARE AT
THE HORIZONTAL CENTER OF GRAVITY
OF THE ABOVE CUBE. CAPACITY
ADJUSTMENT MUS T BE MADE FOR
EXTENDED LOAD C ENTERS AND OTHER
VARIATIONS OF LOAD SIZE, ETC.
RATED LIFT CA PACITIES SHOWN AR E
WITH MACHINE ON A FIRM, LEVEL
SURFACE WITH UNDAMAGED, PROPERLY
INFLATED, BALLAST-FILLED TIRES.
MODEL 1044C-54
INDICATES REAR
OSCILLATION LOCK
ENGAGED
TRANSACTION
80" (203 CM)
XX00 lbs.
DENOTES TRANSFER
CAPACITIES WITH OUTRIGGERS
DOWN.
CAPACITIES SH OWN DEPICT FULL BOOM
EXTENSION PRIOR TO TRANSFER. AT FULL
TRANSFER EXTENSION, CAPACITIES AT ANY
DISTANCE OUT AR E 70% OF RETRACTED
TRANSFER VALUES.
OUTRIGGERS PROVIDE A
SUBSTANTIAL I NCREASE IN
STABILITY. IF BOOM CAPACITIES
ARE EXCEEDED WITH OUTRIGGE RS
DOWN, STRUCTURA L DAMAGE MAY
OCCUR BEFORE MACHI NE
INSTABILITY. DO NOT EXCEED
RATED LIFT CAPACITIES.
CAUTION
39040B
39241B
SERVICE/LUBRICATION SCHEDULE
MODELS
644B 844C 1044C 6K 8K 10K
SEE OTHER SIDE OF THIS CARD FOR ADDITIONAL INFORMATION
*
=
C =
CF =
R =
CLN =
SHORTEN SERVICE INTERVALS
ACCORDINGLY WHEN OPERAT ING
UNDER DUSTY OR SEVERE
CONDITIONS.
14 BOOM PIVOT
15 HOIST PIVO TS
16 TI LT CYLINDER PIVOTS
INSPECT ALL FLUID SYSTEMS AND
CHANGE FLUID WHEN FLUID SHOWS
TRACES OF CONTAMINATION
OR HIGH TEMPERATURES,
EVIDENCED BY STRONG ODOR,
DISCOLORATION, OR SEPARATION
17 Q UICK ATTACH PI VOT
18
OSCILLATION PIVOTS19
FRAME TILT CYLINDER20
REAR AXLE LOCK CYLINDER21
STEER KNUCKLES22
STEER SPINDLES23
TIE ROD ENDS24
PARK BRAKE BELLCRANK (Note 2)
25
DRIVE SHAFT U-JOINTS26
DRIVE SHAFT SLIP YOKES27
TRANSFER ROLLERS
(Except "K" Models)
1 ENGINE OIL SEE ENGINE MANUALCF*CFC
#
DESCRIPTION DAILY WEEKLY
50 100 200 500 1000 2000 REMARKS
2 ENGINE OIL FILTER R*R
3 FUEL FILTER(S)/WATER SEP. RC
4 TRANSMI SSION FLUID CF*CFC
5 TRANSMISSION FILTER R*R
6 HYD. RE SERVOIR FLUID CFC
7 HYD. RE TURN FILTER R*RC
8 HYD. PRESSURE FILTER R*RC
9 HYD. TANK BREATHER R
10 AIR CLEANER RC
11 ENGINE COOLANT CFC
12 AXLE DIFFERENTIAL CFC*CF
13 PLANETARY HUBS CFC*CF
2 GREASE FITTINGSLUBE
4 GREASE FITTINGSLUBE
6 GREASE FITTINGSLUBE
1 GREASE FITTINGSLUBE
4 GREASE FITTINGSLUBE
2 GREASE FITTINGSLUBE
2 GREASE FITTINGSLUBE
8 GREASE FITTINGSLUBE
8 GREASE FITTINGSLUBE
4 GREASE FITTINGSLUBE
1 GREASE FITTINGSLUBE
4 GREASE FITTINGSLUBE
4 GREASE FITTINGS
LUBE
FIRST HOURS OF OPERATION
CHECK, SERVI CE AS
NECESSARY
CHANGE FLUID
REPLACE
CLEAN CAREFULLY
SEE ENGINE MANUAL
SEE PARTS BOOK
SEE SERVICE MANUAL
SEE PARTS BOOK
SEE PARTS BOOK
SEE PARTS BOOK
SAE 90 API-GL-5 LUBE
SEE NOTE 1
NOTES:
1. USE 58 OZ. SAE 90 API GL-5 & 4 OZ. FRICTION MODIFIER, LULL
®
P26270.
LUBE
LUBE29 OUTRIGGERS
9 GREASE FITTINGS
28 CHAI N GUIDES
(644B-42, 844C-42, 1044C-42,
6K-42, 8K-42,10K-42)
LUBE 3 GREASE FITTINGS
28 CHAI N GUIDES
(1044C-54, 10K-54)
LUBE 5 GREASE FITTINGS
SEE ENGINE MANUAL
SEE PARTS BOOK
SEE PARTS BOOK
2 GREASE FITTINGS
2. Early Production Only.
SEE SERVICE MANUAL
HOURS OF OPERATION
SYSTEM CAPACITIES AND PRESSURES
HYDRAULIC SYSTEM & RESERVOIR 47 GALS
FUEL TANK 40 GALS
COOLING SYSTEM 18 QTS
ENGINE CRANKCASE — DEERE 4 CYL. 14 QTS
ENGINE CRANKCASE — DEERE 6 CYL. 20 QTS
ENGINE CRANKCASE — CUMMINS 4 CYL. 11.5 QTS
ENGINE CRANKCASE — CUMMINS 6 CYL. 17 QTS
TRANSMISSION — DRAIN/REFILL (APPROX.) 11 QTS
DIFFERENTIAL 13 QTS
PLANETARY HUB (EACH) 62 OZ (SEE NOTE 1)
ACCUMULATOR (NITROGEN PRECHARGE)
400–425 PSI
TIRES — 13.00 × 24 PER TIRE
PRESSURE 55 PSI
SODIUM CHLORIDE 115 LBS
WATER 33 GALS
TIRES — 14.00 × 24 PER TIRE
PRESSURE 60 PSI
SODIUM CHLORIDE 134 LBS
WATER 38 GALS
TIRES — 17.50 × 25 PER TIRE
PRESSURE 60 PSI
SODIUM CHLORIDE 170 LBS
WATER 49 GALS
79 19 19
22 23242423 22 22 22
6
2222 1222 23248 252423 22
19
12
28
18221 113
26
3
27
26
54
26
27
18
14
1115 162115 10 28
16
2820
258261320
17
16 29
T R A N S F E R
I N
A U X I L I A R Y 1
T R A N S F E R
O U T
A U X I L I A R Y 2
F O R K T I L T D O W N
F O R K T I L T U P
P R E S S A N D H O L D B U T T O N L E F T F O R A U X I L I A R Y 1 F U N C T I O N
P R E S S A N D H O L D B U T T O N R I G H T F O R A U X I L I A R Y 2 F U N C T I
O N
67264A
UNSECURED
ATTACHMENT can fall
off unit and cause
serious personal injury
or death.
Improper attachment of
tower to quick attach
may cause tower to fall.
For proper attachment
procedures see
instructions below.
68500B
TOWER ATTACHMENT
QUICK ATTACH
LOCK PLATE SECURED WITH 1/2" DIA. BOLTS
AND LOCK NUTS. FOUR PER SIDE.
MAKE SURE BOLTS AND LOCK NUTS ARE
TIGHT BEFORE USING TOWER. CHECK DAILY.
QUICK ATTACH LOCK PLATE.
MUST INST ALL ONE ON EACH
SIDE BEFORE USING TOWER.
Tower Attachment Procedure
10.2.1
10-1007
12
78
10
11
3546
12
14
13
15
16
9
Rev. 004
17