Operating Instruction LAA 84072/4065- 85 GB Edition 07.2010 Pulling Device replaces 7.
Safety instructions 1000 Basic operation and designated use of the machine 1100 The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material property.
200 Before starting up or setting the machine in motion and during operation of the machine make sure that nobody is at risk. 3300 Before setting the machine in motion always check that the accessories have been safely stowed away. 3400 Make sure that there is enough lighting during work. 3500 Avoid any operation that might be a risk to machine stability. 3600 Check the machine at least after every operation for obvious damage and defects. Report any changes (incl.
6000 Intended use The LUKAS Pulling Device serves for pulling rolling stock in or opposite to their driving direction. Furthermore run-up rail vehicles can be pulled apart after an accident. For operation of the device only genuine LUKAS motor pumps and control tables must be used. 7000 Description The pulling device consists of the following components (see cover page): 7100 Hydraulic cylinder "HOP" (1) with through bore to accomodate the pulling rope. The cylinder is double-acting, i. e.
Move the arresting lever backwards until it latches in the end position. trumpet fig. 2 8400 Insert the pulling rope into the pulling cylinder and push it through until the first sleeve becomes visible at the trumpet-shaped tube. 8500 Latch the arresting mechanism again (reverse the sequence as described und item 8300). Make sure that both arresting lever and spring-loaded pin properly lock in their end positions.
8700 Put the rail attachment on top of the rails as shown in figure 4. Observe that the rail attachments ar not identical, i. e. there is a "left" and a "right" one. 8800 Connect the other ends of the holding ropes with the rail attachement as desribed under item 8600. holding rope pulling rope arresting mechanism rail attachement Pulling device mounted ready for operation fig. 4 9000 Hydraulic connection 9100 Connect a red/blue hose pair to motor pump / control table.
10400 When the pulling cylinder is fully extended, you can continue with pulling without any manual resetting: switch the control valve to "lowering", and the pulling cylinder will be retracted without a movement of the pulling rope. As the pulling rope latches automatically, the pulling procedure can be started again as soon as the pulling cylinder is in fully retracted position. The "pull and retract" procedure can be repeated as long as sufficient pulling rope is available.
11000 Technical data Pulling cylinder HOP 22/460 R Operating pressure 50 MPa Stroke 460 mm Pulling force 220 kN Oil capacity 1l Pulling rope Length 9,5 m Max. permissible load 220 kN Holding rope Length 3m Max. permissible load 220 kN Zuggerät Order no. 84072/4065 Max. permissible load 220 kN Total weight 194 kg Required connection hose pair 10 m red/blue Order no.