- Lucas Plunge Router Operating Instructions

STENCIL BOARD GUIDE:
The stencil board guide provides a sleeve for the
router bit so that the router can move easily within
the stencil guide (Fig. 10/11).
To install the stencil board loosen the two screws
in the base. Drop in the stencil board guide and
refasten the two screws.
Clamp or nail the stencil to the work piece, then
slide the stencil while simultaneously moving the
tool (Fig. 12).
MAINTENANCE:
Always unplug the tool before cleaning and
performing any maintenance. After using, clean
dust from the tool before storing in a dry, cool
place.
To clean the tool casing, use only a damp (not
wet) cloth with mild soap if required. Do not use
solvents. Do not allow water to enter the tool.
Checking and replacing carbon brushes.
Check the carbon brushes for wear and replace if
worn down to a thickness of 6mm/1/4”. Always
replace both brushes simultaneously (Fig. 13).
To replace brushes, remove the plastic brush
holder cover with a slotted screwdriver. Remove
the old brushes and thoroughly clean out the
brush apertures. Replace with new brushes and
then screw the brush cover back in. Do not over
tighten (Fig. 14).
Note: it will be necessary to completely unscrew
and remove the upper limit-setting knob on the
right side of the router to access the brush cover
on that side. To do this, lock (push down on) the
router height locking lever before unscrewing and
removing the upper limit setting knob. When done,
reverse the above procedure.
TECHNICAL DATA
Main voltage V 240
Main frequency Hz 50
Power input w 1800
No load speed min 22000
Fig. 12
Fig. 13
Fig. 14
No. Part Name Qty No. Part Name
1 Pan Head Screw 2 45 Switch Safety Button
2 Tall cap 1 46 Trigger Switch
3 Brush housing 2 47 Switch Compartment Housing Cover
5 Housing 1 48 Housing Screw
6 Name Plate 1 49 Pin
7 Stator 1 50 Spring
8 Shield 1 51 Base Module
9 Bearing 629 1 52 Screw M5x10
10 Insulation Washer 1 53 Plastic Shield
11 Motor 1 54 Screw M4x10
12 Fan 1 55 Screw M5x10
13 Bearing Support 1 56 Base Plate
14 Bearing 6004 1 57 3-Tier Safety Stop
15 Left Handle 1 58 Nut for Hexagon Socket HD
16 Motor Support 1 59 Screw for Hexagon Socket HD
17 Spring 1 60 Spring
18 Brake Knob Release Button 1 61 Screw M6x30
19 Screw M5x40 4 62 Nut for Hexagon Socket HD
20 Collet Chuck 1 63 Screw for Hexagon Socket HD
21 Collet Sleeve 1 64 Nut for Hexagon Socket HD
22 Screw M5x40 2 65 Screw for Hexagon Socket HD
23 Right Handle 1 66 Spring
24 Spring 1 67 Screw M5X10
25 Clamping Screw 1 68 Upper Limit Setting Knob
26 Router Height Locking Lever 1 71 Nylon Nut
27 Hexagon Socket HD Screw 1 73 Cover Plate
28 Shaft Lock Button Cap 1 A01 Straight Line Guide
29 Retaining Ring 1 A02 Stop Setting Wrench
30 Shaft Locking Pin 1 A03 Collet Wrench
31 Spring 1 A04 Stencil Board Guide
32 Brake Knob Screw 1 A05 Straight Router Bit
33 Screw M4x10 4 A06 Collet Adapter
34 ScrewM5x45 2 A07 3/8” Collet Adapter
35 Brush Cover 2 A08 Screw M6x12
36 Carbon Brush & Spring Assembly 2 A09 Spring Washer 6
37 Cord Shield 1 A10 Flat Washer 6
38 Clip 1 A11 Base Module Guide Mount
39 Screw ST4.2x16 2 A12 Trimming Screw
40 Cord 1 A13 Trim Guide with Roller
41 Bearing Housing 1
42 Screw ST4.2x16 2
Plunge Router manual 9/7/07 16:14 Page 7