Operating Manual for IGBT 60 Amp CNC Ready Plasma Cutter
FORCECUT 62i Table of Contents Table of Content Pg. 1 Thank you From LONGEVITY Pg. 2 Warranty/Shipping Damage/Order Information Pg. 3 Safety Information Pg. 4-5 Specifications and Ratings Pg. 6 What’s Included? Pg. 7 Main Unit Knob/Button/Function Diagram Pg. 8 Troubleshooting Pg. 13 Routine Maintenance Pg. 16 Contact Info Pg.17 THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand.
FORCECUT 62i Once again, thank you for choosing Longevity as your main welding supplier! Longevity Global, Inc 23591 Foley St Hayward, CA 94545 Toll-Free Customer Support: 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevity-inc.com Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.com Complaints: complaints@longevity-inc.
FORCECUT 62i Warranty LONGEVITY Plasma Cutters, Welders, and Multi-Purpose Welders are covered for specific Parts and Labor warranty at our facility. For detailed information regarding your specific LONGEVITY welder or cutter, please view our Terms and Policies page on our website at the following website link: http://www.longevity-inc.com/terms/ Shipping Damage Your machine is insured against damage during shipping. Keep all packing materials and containers in case machine must be returned.
FORCECUT 62i Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment. Changing function modes during welding may damage equipment.
FORCECUT 62i Safety Tips Consider the following tips to ensure safe operation of your welding/cutting equipment: Ensure that this welding equipment is installed in an area free of corrosive chemical gases, flammable gases or materials, and explosive chemicals. The area should contain little dust, and have a humidity of no more than 80%. Operate the welding equipment in an area sheltered from direct sunlight and precipitation.
FORCECUT 62i Techinical Specifications and Ratings Rated input Single-phase, 220V，50/60Hz Rated input current 55 Amps Rated input power（KW） 7.5 KW Adjustment range of current（A） 20～60(220V) Duty cycle（40℃，10 minutes） 95%(220V) Max no-load voltage(V) 315 volts Weight 48 lbs Dimensions (Length*Width*Height) 27.5”L x 13.75”W x 20.
FORCECUT 62i What’s Included? 1 20.5 ft PT-60 PLASMA CUTTING TORCH 1 16.
FORCECUT 62i Main Unit Pictured: FORCECUT 62i Plasma Cutter 2 3 1 4 10 5 6 11 12 7 8 13 9 Main Unit Knob/Button/Function: 1. Power Light: The light will illuminate when the unit is powered on 2. Temperature /Over-Heat Light: When the duty cycle is reach, the TEMP will turn on. Once it is safe to operate the machine, the light will turn off. If duty cycle is reached, allow machine to run with the fan on to accelerate cooling. 3.
FORCECUT 62i 6. RUN/SET: When cutting the, turn the switch to “RUN”; when doing a gas test, turn to the “SET”. 7. Cutting gun connector: Connector for the PT-60 plasma torch 8. CNC Port 9. Ground Clamp: Connect to the workpiece or a secure ground 10. Power Switch turns on or off the machine 11. Air Connector 12. Power Cable 13.
FORCECUT 62i Assembly of Consumables for the 60AMP Torch Head Assemble the consumables as pictured above, and described below. 1. Screw on the electrode. 2. Place the copper tip on the ring, ensuring that is seated flat. 3. Secure all parts into place by turning the grey shield cup clockwise until it is snug. Do not over tighten. The torch consumables are now successfully assembled. Basic Operation 1. Ensure that all cables are connected to the machine. 2.
FORCECUT 62i Cutting Methods Different material thicknesses require different cutting techniques. Thin material: Start perpendicular to the work piece. It is unnecessary to angle or start on the edge, as the arc will pass through quickly. Medium material: Angle the torch tip to avoid damaging the tip. Once the arc passes through the material, you may begin cutting normally. Thick material: Drill a pilot hole through which to start your arc, or start on the edge of the work piece.
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FORCECUT 62i Troubleshooting WARNING There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose or repair unless you have had training in power electronics measurement and troubleshooting techniques. A. The cutting torch fails to ignite the arc, when press on the torch switch, the TIP/GUN/GAS light on. 1. Gas pressure too high, gas test then adjust gas pressure to 4bar/60psi. B.
FORCECUT 62i E. Power lamp and temperature lamp on. 1. Air flow blocked, check for blocked air flow around the unit and correct condition. 2. Fan blocked, check and correct condition. 3. Unit is overheated, let unit cool down for at least 5 minutes. Make sure the unit has not been operated beyond Duty Cycle limit, refer to technology parameters in Section 2. 4. Faulty components in unit, return for repair or have qualified technician repair per Service Manual. F.
FORCECUT 62i H. Low cutting output 1. Incorrect setting of CURRENT (A) control, check and adjust to proper setting. 2. Faulty components in unit, return for repair or have qualified technician repair. I. Difficult Starting 1. Worn torch parts (consumables), shut off input power. Remove and inspect torch shield cup, tip and electrode. Replace electrode or tip if worn; replace shield cup if excessive spatter adheres to it. J.
FORCECUT 62i Routine Maintenance The life of your machine and the quality of the work performed using your machine, will be enhanced by practicing periodic routine maintenance. • At regular intervals, clear dust that may accumulate in the machine using clean and dry compressed air. If the working condition has heavy smoke and pollution, the welding machine should be cleaned once a month. • Keep the machine exterior clean with mild soap and water. • Do not walk on or store items on the cables or cords.
FORCECUT 62i LONGEVITY® Global, Inc. thanks you for your purchase and the opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. LONGEVITY® Global, Inc. Toll-Free 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevity-inc.com Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.
