LP-40/50/60D & LP-100 Plasma Cutters Operating Manual for 40D/50D Constant Pilot Arc Plasma cutters
ForceCut 40D and 50D plasma cutters Table of Contents: PG. 2: Thank you From LONGEVITY PG. 3-4: Warranty/Shipping Damage/Order Information PG. 5: General Description PG. 6-7: Warning and Safety Tips PG. 8: Specifications and Ratings PG. 9-11: Included Accessories PG. 12-14: Wiring and Setup Instructions PG. 15-16: Diagram of Main Unit PG. 17: Main Unit Knob/Button/Function PG. 18: Torch Consumables Assembly PG. 19-26: Basic Operation and Cutting Methods PG. 27: Routine Maintenance PG.
ForceCut 40D and 50D plasma cutters THANK YOU! We, at LONGEVITY®, want to thank you for purchasing our product. You are almost ready to experience LONGEVITY® Welding first hand. LONGEVITY® definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
ForceCut 40D and 50D plasma cutters Warranty LONGEVITY Plasma Cutters, Welders, and Multi-Purpose Welders are covered for specific Parts and Labor warranty at our facility. For detailed information regarding your specific LONGEVITY welder or cutter, please view our Terms and Policies page on our website at the following website link: http://www.longevity-inc.com/terms/. Shipping Damage Your machine is insured against damage during shipping.
ForceCut 40D and 50D plasma cutters In Warranty Service Customers, who own machines that are in warranty and require service, should contact our Warranty Department by email at help@longevity-inc.com to obtain a return authorization code. When doing so, please provide the following information: Order No.
ForceCut 40D and 50D plasma cutters General Description: Series plasma cutters offer a revolutionary new approach to plasma cutting technology. LONGEVITY® plasma cutters use the newest technology available in the welding industry with the help of IGBT internal components. By producing the units with inverter technology, we are able to produce smaller and more efficient units.
ForceCut 40D and 50D plasma cutters Warning Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment. Changing function modes during welding may damage equipment. Before welding, disconnect the electrode-holder cable from the equipment.
ForceCut 40D and 50D plasma cutters Safety Tips Consider the following tips to ensure safe operation of your welding/cutting equipment: Ensure that this welding equipment is installed in an area free of corrosive chemical gases, flammable gases or materials, and explosive chemicals. The area should contain little dust, and have a humidity of no more than 80%. Operate the welding equipment in an area sheltered from direct sunlight and precipitation.
ForceCut 40D and 50D plasma cutters Specifications and Ratings Parameter Model Input Voltage (V) Type ForceCut 40D ForceCut 50D Single Phase 110V or 220/230/240V Input Current (Amp) 30Amp 39Amp Cup Capacity max/severance (in.) Up to ½” Up to 5/8” Output Current (Amps) 40 50 No-load Voltage (V) 200V 200V Current Range (Amp) 20-40 20-50 Rated Duty Cycle (%) 60 60 Efficiency 85 85 Power Factor (Cos0) 0.93 0.
ForceCut 40D and 50D plasma cutters Included Accessories: Main Unit 60Amp Pilot Arc Cutting Torch (Ground) Earth Clamp Water separator with bracket Air Hose Spare Fuses for Machine Air Hose Valves (2) Consumables: 3 piece tips, 3 piece electrodes Pictures of Accessories: (Note: Torch Picture Varies on Model Purchased) 60Amp Pilot Arc Cutting Torch www.longevity-inc.
ForceCut 40D and 50D plasma cutters www.longevity-inc.
ForceCut 40D and 50D plasma cutters Water Separator Diagram for Installation: www.longevity-inc.
ForceCut 40D and 50D plasma cutters The LONGEVITY® 40D/50D Pilot Arc Plasma Cutters may or may not be dual voltage varying by machine of purchase. Please check the back of your machine for the noted input requirement or contact your LONGEVITY dealer for specifications. Installation and Setup Instructions: The item numbers referenced in the following paragraphs, refer to the numbered parts display in the diagrams shown below. LONGEVITY® has an instructional setup installation video on our website at www.
ForceCut 40D and 50D plasma cutters Identifying the Ground wire Caution: The machine may appear to operate with an incorrectly connected ground wire, but it will not operate properly. Selecting the correct ground wire is important for proper machine operation and personnel safety. Ground wires on LONGEVITY® Welding machines are usually one of the following colors: The ground wire is a dark green with a yellow stripe. The wire may also be just SOLID GREEN.
ForceCut 40D and 50D plasma cutters Wiring Introduction for 110 Volt - 20amp Breaker Caution: The machine may appear to operate with an incorrectly connected ground wire, but it will not operate properly. Selecting the correct ground wire is important for proper machine operation and personnel safety. Ground wires on LONGEVITY® Welding machines are usually one of the following colors: The ground wire is a dark green with a yellow stripe. The wire may also be just SOLID GREEN.
ForceCut 40D and 50D plasma cutters www.longevity-inc.
ForceCut 40D and 50D plasma cutters Pictured ForceCut™ 50D (Rear): www.longevity-inc.
ForceCut 40D and 50D plasma cutters Main Unit Knob/Button/Function: 1. On/Off Breaker or Switch: Either breaker or switch located on the back or front of the unit will control the unit to be turned on or off. 2. Warning Indicator: Illuminates when the duty cycle has been exceeded or the machine has overheated due to improper ventilation. Discontinue use until lamp goes out. Allow the fan to continue to run. Once lamp goes out, you may resume using the unit. 3.
ForceCut 40D and 50D plasma cutters Assembly of Consumables for the 60 Amp Torch: Assemble the consumables as pictured above, and described below. 1. Insert the electrode. 2. Place the copper tip on the ring, ensuring that is seated flat. 3. Secure all parts into place by turning the pink ceramic cup clockwise until it is snug. Do not over tighten. The torch consumables are now successfully assembled. www.longevity-inc.
ForceCut 40D and 50D plasma cutters Basic Operation 1. Ensure that all cables are connected to the machine. 2. Ensure that the machine’s OFF/ON switch is set to OFF, and plug the machine into the electrical outlet. 3. Connect the air compressor supply line to the air input side on the water separator. 4. Turn the ON/OFF switch to ON. The cooling fans should operate and the ON indicator LED or power switch (if applicable) should illuminate. 5.
ForceCut 40D and 50D plasma cutters Cutting Methods Different material thicknesses require different cutting techniques. Thin material: Start perpendicular to the work piece. It is unnecessary to angle or start on the edge, as the arc will pass through quickly. Medium material: Angle the torch tip to avoid damaging the tip. Once the arc passes through the material, you may begin cutting normally. Thick material: Drill a pilot hole through which to start your arc, or start on the edge of the work piece.
ForceCut 40D and 50D plasma cutters Tips For LONGEVITY Plasma Cutting provided by www.plasma-cutters.com and www.freeweldingforum.com Using a LONGEVITY Plasma Cutter with either High Frequency or Pilot Arc technology is very easy to use, and since each LONGEVITY unit is quality tested at our in house testing facility before it is shipped , most of our customers take right out of the box, plug it in and get to work.
ForceCut 40D and 50D plasma cutters Check List Suggestions Connect the air supply to your LONGEVITY Plasma Cutter and consult your owner's manual to ensure the correct PSI. The PSI is about 65-75. Each LONGEVITY Plasma Cutter, regardless if it uses Pilot Arc or High Frequency technology, comes with an air flow regulator and water catcher. Reference the owner's manual of your LONGEVITY Plasma Cutter for specifications and care instructions of your air flow regulator and filter.
ForceCut 40D and 50D plasma cutters the intended use) with your LONGEVITY Plasma Cutter before you get started. Use this rehearsal just to be sure you have correctly calibrated all the settings to work as desired. If you are going to be cutting for a large piece of metal, it can sometimes be difficult for even the most experienced metal worker to cleanly stop and start. We recommend you use the sample cut to thoroughly rehearse the intended cut with your LONGEVITY Plasma Cutter.
ForceCut 40D and 50D plasma cutters maintain a 1/16in. - 1/8in. distance from the material when cutting. * The important things to consider while using your LONGEVITY Plasma Cutter to cleanly execute a cut is correct amperage of the torch tip, thickness of the material, intended speed, proper technique, and ultimately protecting the life of your consumables. Cutting Posture Sometimes you may find that you are unable to use a guide or shield when operating your LONGEVITY Plasma Cutter.
ForceCut 40D and 50D plasma cutters metals respond differently than others. For example the faster you move on a material such as aluminum, the cleaner your cut will be. Conversely, when using your LONGEVITY Plasma Cutter to cut thicker material, set your unit to full output and vary your travel speed accordingly. Thin material requires you to turn down the amperage and change to a lower-amperage to achieve a narrow kerf.
ForceCut 40D and 50D plasma cutters Sample Photos: For more information on plasma cutting from professionals go to www.freeweldingforum.com and www.plasma-cutters.com www.longevity-inc.
ForceCut 40D and 50D plasma cutters Routine Maintenance The life of your machine and the quality of the work performed using your machine, will be enhanced by practicing periodic routine maintenance. At regular intervals, clear dust that may accumulate in the machine using clean and dry compressed air. If the working condition has heavy smoke and pollution, the welding machine should be cleaned once a month. Keep the machine exterior clean with mild soap and water.
ForceCut 40D and 50D plasma cutters Trouble shooting If your unit is not properly functioning, please call us immediately toll free at 1-877-566-4462 for support. We have included a small table here to diagnose most common problems. Problems, Causes, and Solutions Problems Machine will not turn on. The machine runs, but nothing is happening Consumables (tips) are being consumed Heavy Underside Slag (Cutting) Poor Cut Quality Inconsistent Arc Plasma Cutter Pilot Does not Ignite O.C.
ForceCut 40D and 50D plasma cutters LONGEVITY® Global, Inc. thanks you for your purchase and opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. LONGEVITY® Global, Inc. Toll-Free 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevity-inc.com Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.
