Operating Manual For MigWeld 200S 200 AMP Inverter MIG/STICK Welder 220v -1-
Table of Contents: PG. 3: Thank you From LONGEVITY PG. 4-6: Warranty/Shipping Damage/Order Information PG. 7-9: Warning and Safety Information PG. 10: General Description PG. 11: Specifications and Ratings PG. 12-13: Operations and Controls PG. 14-15: Set-Up for Different Processes PG. 16: Operating the MIgWeld 200S PG.
THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
Longevity Global, Inc. 23591 Foley St Hayward, CA 94545 Toll-Free Customer Support: 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevity-inc.com Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.com Complaints: complaints@longevity-inc.com Please join our welding forums to share welding tips and tricks, to receive useful information from customers who also use our products, and to be a part of the Longevity™ welding community at www.freeweldingforum.
not reimburse the labor if your wish to have a third-party or unauthorized repair technicians work on the product. Shipping Damage Your machine is insured against damage during shipping. Keep all packing materials and containers in case machine must be returned. We will initiate a claim with the shipping company to cover damage or loss. If there is shipping damage upon opening your package, our customer service team will work with you to get the matter resolved.
Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment. Changing function modes during welding may damage equipment. Before welding, disconnect the electrode-holder cable from the equipment.
Welding splash is a fire hazard. Keep flammable material away from the work place. Keep a fire extinguisher nearby, and have all personnel trained in its use. Surface noise generated while welding or cutting can be harmful to hearing. In the event of a machine fault. Refer to this instruction manual. If the fault cannot be determined, contact your local dealer or supplier for assistance.
Safety Tips Consider the following tips to ensure safe operation of your welding/cutting equipment: • Ensure that this welding equipment is installed in an area free of corrosive chemical gases, flammable gases or materials, and explosive chemicals. • The area should contain little dust, and have a humidity of no more than 80%. • Operate the welding equipment in an area sheltered from direct sunlight and precipitation.
WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood, by the operator, that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator. ARC WELDER SAFETY WARNINGS AND PERCAUTIONS Warning: This product, when used for welding and similar applications, produces chemicals to cause cancer and birth defects (or other reproductive harm).
reduce the possibility of electric shock. The MigWeld140 power switch is to be in the OFF (“O”) position when installing work cable and gun and when connecting power cord to input power. Always wear dry, protective clothing and welding gloves and insulated footwear. Always operate the welder in a clean, dry, well-ventilated area. Do not operate the welder in humid, wet, rainy or poorly ventilated areas.
welding may have other health effects, which are not known. Model MIGWELD200S Rated Input Voltage 220V/1Phase Frequency (Hz) 50/60 No-Load Loss 50W Efficiency 0.80 Power Factor 0.73 No-load output voltage 50-80V MIG STICK Rated Input Current 37.4A Output Voltage adjustment Range 15.5-24V Output Current Range 30-200A Load Duty Cycle 60%@200A/24V Rated Input Current 38.1A Output Voltage 21.2-27.2V Output Current Range 30-180A Load Duty Cycle 60%@180A/27.
OPERATION AND CONTROLS Diagram of panel 1. QC/STICK/MIG Indicator Light indicators which demonstrate which welding process is selected and if the duty cycle has been reached. 2. MIG/ STICK Selction Knob Allows easy selection of the welding process desired. 3. Wire Feed/ Spool Gun Knob Easily switches between the wire feed and spool gun functions of the MigWeld 200S 4. Voltage/ Arc Force Knob When the unit is in MIG mode, this knob adjusts the welding voltage.
OPERATION AND CONTROLS Operation and controls 1. Set the power switch of the welding machine at "ON” position, open the valve of gas cylinder and adjust the flow meter to required setting. 2. Select the diameter of welding wire on welding feeding machine according to specified value. 3. Select bore diameter of welding torch contact tube according to diameter of wire. 4. According to the thickness, adjust VOLTAGE knob and SPEED knob to required position. 5.
Set-up for using MIG function: Power supply CO2 meter STICK ON Gas cylinder OFF AC 220V 50/60Hz CO2 Back Earth clamp Work piece Mig torch Set-up for using Spool Gun Function: Power supply meter STICK ON OFF AC 220V 50/60Hz CO2 Back Earth clamp Work piece Pull mig torch - 14 - Gas cylinder
Set-up for using Stick welding function: Power supply STICK MIG ON OFF AC 220V 50/60Hz CO2 Back Earth clamp Work piece Electrode holder - 15 -
Operation 1. Turn the power switch to the “ON” setting, the LCD display will show set current volume and the cooling fan will beginning to revolve. 2. Adjust the Voltage/ Arc Force Knob and the Wire Speed / Stick Amps according to your needs. 3. Generally, welding current is adequate to welding electrode according with as following: Specification φ2.5 φ3.2 φ4.0 φ5.0 Current 70-100A 110-140A 170-220A 230-280A 4.
LONGEVITY® Global, Inc. thanks you for your purchase and the opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. LONGEVITY® Global, Inc. Toll-Free 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevity-inc.com Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.
