60 SX/200SX AC/DC TIG STICK WELDER Operating Manual For TIGWELD 160SX/200SX INVERTER AC/DC TIG/STICK WELDERS 110V/220V - 0 -
160 SX/200SX AC/DC TIG STICK WELDER Table of Contents: PG. 2: Thank you From LONGEVITY PG. 3-4: Warranty/Shipping Damage/Order Information PG. 5-7: Warning and Safety Information PG. 8: General Description PG. 9: Specifications and Ratings PG. 10-12: Front Panel Overview and Controls PG. 13: Routine Maintenance PG. 14-15: Troubleshooting PG.
160 SX/200SX AC/DC TIG STICK WELDER THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
160 SX/200SX AC/DC TIG STICK WELDER Warranty LONGEVITY Plasma Cutters, Welders, and Multi-Purpose Welders are covered for specific Parts and Labor warranty at our facility. For detailed information regarding your specific LONGEVITY welder or cutter, please view our Terms and Policies page on our website at the following website link: http://www.longevity-inc.com/terms/ Shipping Damage Your machine is insured against damage during shipping.
160 SX/200SX AC/DC TIG STICK WELDER In Warranty Service Customers, who own machines that are in warranty and require service, should contact our Warranty Department by email at help@longevity-inc.com to obtain a return authorization code. In addition to the warranty we offer, we would like for you to register your product on our website at www.longevity-inc.com/resources. Remember, warranty starts from the date of purchase.
160 SX/200SX AC/DC TIG STICK WELDER Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment. Changing function modes during welding may damage equipment. Before welding, disconnect the electrode-holder cable from the equipment.
160 SX/200SX AC/DC TIG STICK WELDER Welding splash is a fire hazard. Keep flammable material away from the work place. Keep a fire extinguisher nearby, and have all personnel trained in its use. Surface noise generated while welding or cutting can be harmful to hearing. In the event of a machine fault. Refer to this instruction manual. If the fault cannot be determined, contact your local dealer or supplier for assistance.
160 SX/200SX AC/DC TIG STICK WELDER Safety Tips Consider the following tips to ensure safe operation of your welding/cutting equipment: Ensure that this welding equipment is installed in an area free of corrosive chemical gases, flammable gases or materials, and explosive chemicals. The area should contain little dust, and have a humidity of no more than 80%. Operate the welding equipment in an area sheltered from direct sunlight and precipitation.
160 SX/200SX AC/DC TIG STICK WELDER Description of this welder The TIGWELD 160SX and 200SX models are the newest additions to join the line of LONGEVITY TIG welder/stick welder combination units! LONGEVITY has both hobbyists and the professional welders in mind with the TIGWELD™ 160 SX and 200SX by combining AC/DC TIG welding with the capability of stick welding at an affordable price with a DUAL-VOLTAGE capability.
160 SX/200SX AC/DC TIG STICK WELDER Specifications and Ratings model parameter Power voltage TIGWELD 160SX 1phase110V±15 % Frequency (Hz) TIGWELD 200SX 1phase220V ±15% 1phase110V± 15% 50/60 TIG: 37.4 1phase220V± 15% 50/60 TIG: 20.4 TIG: 37.4 TIG: 28 Rated input current (A) STICK: Output current regulation (A) 55.8 STICK: TIG: 10~150 TIG: 10~160 STICK: 30~140 No-load voltage (V) 32.9 STICK: 58.2 STICK: 42.
160 SX/200SX AC/DC TIG STICK WELDER SETUP: Description of the panel function Figure for TIGWELD 200SX panel 1.Current adjusting knob 2. Cleaning pulse width adjustment knob 3. Current meter 4. ARC/TIG change-over switch 5. HF/Life ARC change-over switch 6. Last flow time adjustment 7. Pre-flow time adjustment 8. Power switch 9. Pulse frequency change-over switch 10. AC/DC change-over switch 11. TIG welding torch interface 12. STICK welding interface 13. TIG welding torch switch/ 14.
160 SX/200SX AC/DC TIG STICK WELDER Controls/ Connections: 1) Amperage knob: The amperage knob controls the output amperage of the welding machine. If the foot pedal is connected, the amperage is controlled with the foot pedal, and not the Amperage knob. 2) Cleaning Effect Adjustment: The Clearance effect adjustment is used to control heat between the workpiece and the tungsten.
160 SX/200SX AC/DC TIG STICK WELDER 15) Overheat Protection Light: If the welding machine exceeds the duty cycle in operation, it may go into a protective state and stop working. Under these circumstances do not power off the machine. This allows the internal cooling fan to continue working to cool your machine. Once the machine cools down to safe temperatures, you can continue to safely operate the machine.
160 SX/200SX AC/DC TIG STICK WELDER Routine maintenance The life of your machine and the quality of the work performed using your machine, will be enhanced by practicing periodic routine maintenance. • At regular intervals, clear dust that may accumulate in the machine using clean and dry compressed air. If the working condition has heavy smoke and pollution, the welding machine should be cleaned once a month. • Keep the machine exterior clean with mild soap and water.
160 SX/200SX AC/DC TIG STICK WELDER Troubleshooting . A、 Black welding spot ——This shows the welding spot is oxidized without being protected effectively and you can make the following inspection : 1. Make sure that the valve of argon cylinder has been opened with sufficient pressure. As a rule, if the pressure within the cylinder is lower than 0.5MPa, then it is necessary to refill the cylinder. 2. Check if the argon flow-meter is turned on with sufficient flow.
0 SX/200SX AC/DC TIG STICK WELDER F、The oxide film can’t be torn when welding aluminum: 1. The welding gear is selected wrong. 2. The duty cycle is adjusted too small; 3. The secondary inverter has field pipe damage.
160 SX/200SX AC/DC TIG STICK WELDER LONGEVITY® Global, Inc. thanks you for your purchase and the opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevitywelding.com LONGEVITY® Global, Inc. Toll-Free 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevitywelding.com Customer Service: help@longevitywelding.com Dealers: dealers@longevity-inc.