Installation Guide
LED Lighting Surge Protection Modules
Design and Installation Guide
© 2016 Littelfuse • LED Lighting SPD Module Design and Installation Guide www.littelfuse.com
Matching the Resistor to the Indicating LED
Green/red indicating LEDs are available in the market with different form factors, sizes and
ratings. Since the LED connected to SPD is fed by AC line voltage, it is important to choose
an LED rated to withstand the full AC voltage in the reverse-bias mode. Adding another
adequately rated diode to the LED circuit (parallel or series) could also prevent the LED from
being damaged by the AC voltage.
The value of the current-limiting resistor is chosen to match the optimal LED driving
condition. Its resistance and wattage are determined by the AC line voltage and the desired
current for driving the LED. For example, in a 240V AC circuit, a resistor rated 150kΩ and
0.5W will limit the current to 1.6mA to drive the LED. The LED can be driven by a lower
current than its full current rating and still illuminate with a minimum brightness level. As long
as the brightness is visually acceptable under sunlight, keep the driving current low to save
energy by minimizing the power dissipated by the current limiting resistor.
Indication wires from SPDs are electrically energized by AC power line. Unused wires must
be capped off by wire nuts to prevent the risk of short circuit or shock hazard.
Coordination between the SPD and the Power Supply Unit to
Reduce “Surge Let-through”
Surge Protection Modules and MOV Coordination
Generally, most LED power supplies are a constant current type, and are often referred to as
LED drivers. These can be purchased as off-the-shelf assemblies containing MOVs to meet
lower level surge requirements. Typically, drivers are rated to handle surges in the range of
1-4kV. The varistor (MOV2 in Figure 18) is usually located downstream of the fuse on the AC
mains, and can range from 7 to 14mm in diameter. However, to provide higher level surge
immunity, outdoor lighting original equipment manufacturers (OEMs) may want to add surge
protection devices (SPDs) on the AC input lines of their luminaires ahead of the LED driver.
Coordination between the SPD and the Power Supply Unit
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