INSTALLATION & OPERATION MANUAL IT150N Remote Totalizer DOC #: MN-150N-B.
Sponsler, Inc. IT150N Remote Totalizer pg 2 DOC# MN-150N-B TABLE OF CONTENTS PAGE # SPECIFICATIONS ..........................................................................................................................3 INTRODUCTION ............................................................................................................................4 General ......................................................................................................................................
Sponsler, Inc. IT150N Remote Totalizer pg 3 DOC# MN-150N-B SPECIFICATIONS TEMPERATURE: Operating -40 to 85°C Storage -65 to 125°C INPUT VOLTAGE: Internal AA Lithium Battery Battery Operating Life – 4 years INPUT SIGNAL: Frequency 0-2500 Hz Amplitude 25 mV – 36 V sine or square wave Sensitivity field adjustable Impedance 10K DISPLAY: LCD, 8 Digit .3” Characters Totalizer – 8 Digit Totalizer Reset Externally Initiated Input factoring .00000001 – 1.
Sponsler, Inc. IT150N Remote Totalizer pg 4 DOC# MN-150N-B INTRODUCTION General The Model IT150N Industrial Remote Totalizer is a battery powered device that provides flow totalization in any engineering unit. Total is displayed via an 8 digit liquid crystal display. Reset of the totalizer is accomplished externally by a magnetic field. This particular feature retains the unit’s integrity permitting complete operational control in hazardous environments.
Sponsler, Inc. IT150N Remote Totalizer pg 5 DOC# MN-150N-B INSTALLATION Inspection All units are completely assembled, tested & inspected at the factory prior to shipment. Upon receipt of the unit a visual inspection should be conducted to detect any impropriety or damage that may have occurred during shipment. Report any discrepancy to the factory immediately.
Sponsler, Inc. pg IT150N Remote Totalizer 6 DOC# MN-150N-B CALIBRATION Sensitivity The sensitivity adjust R1 is located on the IT150I (Input and Analog) P.C.B. The amplitude of the signal generated by the turbine is proportional to the rate of flow; therefore, sensitivity should be adjusted at the lowest usable flow rate. Rotate R1 completely counterclockwise then slowly rotate R1 clockwise until the display correctly responds then increase R1 slightly clockwise.
Sponsler, Inc. IT150N Remote Totalizer pg 7 = 12000 100 DOC# MN-150N-B EXAMPLE #2: F = 500 Hz T = 1 minute (60 sec) C.F. = .4000 Total Displayed = 500 x 60 x .4000 100 = 30,000 x .400 100 = 120 in 1 minute FIGURE 3 Calibration ‘0-1’ Function The ‘0-1’ function provides enhanced accuracy when totalization encompasses a large quantity or an extended period of time such as SCF produced in a 24 hour period.
Sponsler, Inc. IT150N Remote Totalizer pg 8 DOC# MN-150N-B Change of Calibration Engineering Units Assume that liters rather than gallons is the desired engineering unit. Example # 4 K-Factor = 250 pulses per gallon Liters = 3.785 per gallon Units per Gallon Formula #3 Pulses per Gallon C.F. = 3.785 / 250 C.F. = .01514 for display of liters C.F. = On the Factoring P.C.B.: Set S6 #2 ‘ON’ (↓ Position) (moves decimal point right 1 place) Set S2@1, S3@5, S4@1, S5@4 (.1514) Set S1 in ‘0’ Position (0.
Sponsler, Inc. IT150N Remote Totalizer pg 9 DOC# MN-150N-B C.F. = .013369 / 250 = .000053476 On the factoring P.C.B.: Set S6 #5 ‘ON’ (↓ Position) (moves decimal point right 4 places Set S2@5, S3@3, S4@4, S5@8 (.5348 rounding fourth digit) Set S1 in ‘0’ Position (0.5348) on the IT150I P.C.B. Field Correction of Calibration Factor To adjust the calibration factor to reflect the turbine’s actual response to the operating conditions, incorporate the following formula: New C.
Sponsler, Inc. pg IT150N Remote Totalizer 10 DOC# MN-150N-B FUNCTION SELECTION Reset Function Reset is incorporated to set the Display to 00000000. Reset is initiated externally by placing a magnet in the proximity of reset S7 located on the Display P.C.B. and indicated on the enclosure label as ‘RESET’. FIGURE 4 MISCELLANEOUS Factored Digital Pulse Output This signal is an open drain configuration which can sink 1A continuously. The maximum drain voltage should not exceed 150VDC (V+).
Sponsler, Inc. IT150N Remote Totalizer pg 11 DOC# MN-150N-B FIGURE 5 This figure illustrates the removal of the 3 board stack from the condulet. Note that the mounting board is not removed. CAUTION: Do not use the LCD model or S7 as grip points to remove the board stack. Use the extended screw mounts provided. To put the 3 board stack back in the condulet, align as illustrated and push down.
Sponsler, Inc. IT150N Remote Totalizer Dimensional Information FIGURE 6 ©2009 Pub. No.