User Manual

Doc #: L-802-1110 Page 3 Rev. 02
6.5 Setting the High Speed Serial Bus Termination Switch ........................................................... 54
6.6 Strain Gage Locations............................................................................................................... 55
6.6.1 "C" Frame Machines......................................................................................................... 55
6.6.2 Straight Side Machines ..................................................................................................... 55
6.7 Strain Gage Mounting............................................................................................................... 57
6.7.1 Direct Machine Mounting................................................................................................. 57
6.7.2 Intermediate Weld Pad Mounting..................................................................................... 58
6.8 Strain Gage Wiring ................................................................................................................... 59
6.9 Installation Procedure ............................................................................................................... 61
7 CALIBRATION ............................................................................................................................... 63
7.1 Dynamic Calibration with Load Cells ...................................................................................... 64
7.2 Replacing System 1000/1100 Tonnage Monitors..................................................................... 67
7.3 Replacing System 5000 Tonnage Monitors.............................................................................. 67
7.4 Incorrect Tie Rod Tension ........................................................................................................ 67
8 OPTIONAL COMPONENTS .......................................................................................................... 69
8.1 The 5100-8A Channel Expansion Option................................................................................. 69
8.2 The 5100-8C Die Protection and Programmable Limit Switch Option.................................... 71
9 TROUBLESHOOTING.................................................................................................................... 74
9.1 Communication Errors.............................................................................................................. 74
9.1.1 “Communication Failure”................................................................................................. 75
9.1.2 “CTM F. Comm. Fail”...................................................................................................... 75
9.1.3 “No Resolver Info” ........................................................................................................... 76
9.2 “Press Running at Startup” ....................................................................................................... 76
10 PART TRACKING....................................................................................................................... 77
11 PARAMETER ENTRY AND ACCESS CONTROL .................................................................. 78
11.1 Parameter Entry ........................................................................................................................ 78
11.1.1 Numeric Entries ................................................................................................................ 78
11.1.2 Text Entry ......................................................................................................................... 78
11.2 Configuration Code................................................................................................................... 79
11.3 Access Control Modes .............................................................................................................. 80
11.3.1 Key Only Mode................................................................................................................. 80
11.3.2 Key or Password Mode..................................................................................................... 80
11.3.3 Password Only Mode........................................................................................................ 81
11.3.4 Key and Password Mode .................................................................................................. 81
11.4 Access Control Operation......................................................................................................... 81
11.4.1 RUN/PROG Key Switch Operation.................................................................................. 81
11.4.2 Password System Operation ............................................................................................. 82
11.5 Restricted Items ........................................................................................................................ 83
11.6 Unrestricted Items..................................................................................................................... 83