INSTALLATION AND OWNER’S MANUAL LEADER + 1 Model LPX1700 Series - Heavy Duty Vehicular Slide Gate Operator 107063 Serial #: Date Installed: Your Dealer: PROVEN CGA2K™ TECHNOLOGY! READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE As of date of manufacture meets all ANSI/UL 325 Safety Requirements for Vehicular gate operators.
TABLE OF CONTENTS Pre-Move Delay / Alarm-In-Motion Setting................ 16 Pre-Installation Notes........................................................ 3 Bi-Parting (Master/Slave, Primary/Secondary) ......... 16 Operator Class Designation ......................................... 3 Section A: Gate System Design/Installation ........... 4 & 5 Initial Setting of the Limit Switches........................... 16 Section B: Preparing the Site ..........................................
PRE-INSTALLATION NOTES The LPX1700 Vehicular Gate Operator will provide convenience and assurance to the ultimate users for many years. It is ruggedly built of the finest materials and has been thoroughly inspected and tested at the factory. It has many features that will aid in the installation and testing of the complete gate system. The LPX1700 is certified to comply with the ANSI / UL Standard for Safety 325.
A: GATE SYSTEM DESIGN & INSTALLATION WARNING! TO REDUCE THE RISK OF SEVERE INJURY OR DEATH: READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS AND GATE SYSTEM DESIGN PARAMETERS! GATE SYSTEM DESIGN AND INSTALLATION SAFETY CHECK LIST: 104949 • The LPX1700 operator may be installed on a Class I, II, III, or IV Vehicular Slide Gate. See page 3 for an explanation of the different Class locations. See the last page of this manual for the operator specifications (voltage, maximum gate weight & length etc.).
A: GATE SYSTEM DESIGN & INSTALLATION 5 ALL APPROPRIATE SAFETY FEATURES MUST BE INCORPORATED INTO YOUR GATE SYSTEM. MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH • Pinch Points: Use protective measures (guards, padded edges, etc.) to protect people from the pinch points shown in Figure 3 at left and the information and diagrams on pages 11, 12, and 13. Attach roller guards in cantilevered gate systems to minimize the risk of hands being caught between the top of the gate and the roller.
B: PREPARING THE SITE THE CONCRETE OPERATOR PAD Installation requires the presence of a suitable concrete pad as a base for the operator. The dimensions of this pad should be at least 12" greater than the dimensional pattern of the operator mounting holes. The top of the pad should be 7" above grade to raise the operator above any standing water, while the depth of the pad below grade is dependent on the soil conditions at the installation site and the size of the gate.
B : PREPARING THE SITE operator from the breaker panel. Refer to the table below to determine the correct wire size. For distances greater than 1600', it is recommended that your local utility be contacted to install a service feeder for the installation. Wiring from external controls such as guard shack, telephone entry, keypad or card reader systems should be brought to the operator by a conduit separate from the High Voltage AC electrical hookup.
B: PREPARING THE SITE For a saw-cut installation, observe the method recommended in Figurez8 for the corners. When installing a two-loop reversing system it is best to bring the twisted lead wires from each loop to the operator so that the loops may be properly phased. The saw cut must be to a depth of 1.5 inches, clean and with no sharp corners.
C: INSTALLING THE OPERATOR 9 ATTACHING THE CHAIN BRACKETS and PLACING THE LPX1700 OPERATOR The chain brackets provided with the LPX1700 operator are mounted on each end the gate with the centerline of the slot 8" above the top of the operator pad. You will normally require a welder, or an electric drill with a 3/8" bit, for attaching the chain brackets to the gate. See Figures 9 and 10. From the center of the slot in the bracket, run a string line taught from one chain mounting bracket to the other.
C: INSTALLING THE OPERATOR COM COM COM MST CLO MST OPN CLO EDG OPN EDG REV SHW CLO PHO OPN PHO COM COM LEFT HAND TERMINALS LD13 CLOSE PHOTO R26 TB1 R29 FORCE ADJUSTMENT C1 C8 R30 COM STO CLO OPN FRE CRO RDO OPN ALT 24V AC 24V AC COM COM COM 111882 RIGHT-HAND TERMINALS FIELD WIRING TERMINAL STRIPS Connect terminal MST OPN (MASTER OPEN) on the Primary operator to terminal OPN (OPEN) on the Secondary operator.
C: INSTALLING THE OPERATOR WIRING AND SUGGESTED PLACEMENT OF OPTIONAL NON-CONTACT SENSOR (PHOTOELECTRIC) SECONDARY ENTRAPMENT PROTECTION DEVICES THRU BEAM PHOTOELECTRIC WIRING AND SUGGESTED PLACEMENT SHOWN BELOW 113487 C OPEN PHOTO ELECTRIC RECEIVER B CLOSE PHOTO ELECTRIC RECEIVER E G SI N O L -C 1 2 COM COM COM MST CLO MST OPN Note 2 24 VAC 24 VAC 1 2 3 4 5 POWER IN CLO EDG POWER IN OPN EDG NO YEL 1 2 3 4 5 NC EMMITER D REV POWER IN RECEIVER SHW NO C THRU BEAM OPEN PHOTEL
C: INSTALLING THE OPERATOR WIRING AND SUGGESTED PLACEMENT OF OPTIONAL NON-CONTACT SENSOR (PHOTOELECTRIC) SECONDARY ENTRAPMENT PROTECTION DEVICES RETRO-REFLECTIVE PHOTOELECTRIC WIRING AND SUGGESTED PLACEMENT SHOWN BELOW 113487 C OPEN PHOTO ELECTRIC TRANSCEIVER B CLOSE PHOTO ELECTRIC TRANSCEIVER E PM RA T EN NE ZO T EN G SI N O L -C A A CLOSE REFLECTOR B 1 - USE A UL RECOGNIZED COMPONENT THAT COMPLIES WITH CURRENT UL 325 REQUIREMENTS, TERMINAL NUMBERS ABOVE REPRESENT MODEL E3K, WIRING FOR OTHE
C: INSTALLING THE OPERATOR 13 WIRING AND SUGGESTED PLACEMENT OF OPTIONAL CONTACT SENSOR (ELECTRIC EDGE) SECONDARY ENTRAPMENT PROTECTION DEVICES 113487 A CLOSE EDGE SENSOR B B OPEN EDGE SENSORS OPEN EDGE SENSOR A CLOSE EDGE SENSOR E IDE B OVERHEAD VIEW (GATE SHOWN CLOSED) IDE INS A B INSIDE A B OPEN EDGE SENSOR(S) (SEE NOTES 1 & 3) Note 2 COM COM COM CLO EDG OPN EDG REV SHW CLO PHO OPN PHO COM B COM CLOSE EDGE SENSOR(S) (SEE NOTES 1 & 3) A 111618 OUTSIDE MST CLO PM RA T EN
C: INSTALLING THE OPERATOR INSTALLING AND WIRING VEHICLE DETECTORS REVERSING LOOP VEHICLE DETECTOR: If a Reversing Loop Vehicle Detector is to be a part of this installation, start with this first. The Reversing Loop socket is pre-installed in the rear of the control panel and is the socket closest to the operator side wall. The actual loop is installed in the concrete or asphalt surface in accordance with the manufacturer's instructions and the information outlined earlier in this manual (see Page 7).
C: INSTALLING THE OPERATOR Feature. Figure 16: Wiring an Access System PHOTO C25 LD13 CLOSE PHOTO R26 1 2 3 4 5 6 7 8 9 * 0 # STO CLO OPN FRE COM R30 C8 CRO C1 RDO OPN ALT 24V AC 24V AC COM COM COM D12 R81 TB1 R29 FORCE ADJUSTMENT SWITCH 1 OFF: Activating the Open or Close buttons the gate will open or close fully. Activation of the Open while the gate is closing will cause it to re-open. Activation of the Close while the gate is opening has no effect.
C: INSTALLING THE OPERATOR SWITCH 2 ON: The operator is configured for Left-hand operation. The motor Open and Close outputs and the open and close limit inputs are reversed by the control logic so rewiring is not necessary. NORMALLY OPEN / NORMALLY CLOSED STOP Selectable Switch SW1 (Switch 3) allows a Normally Open (where applicable/desired) or a Normally Closed Stop button (mandatory when selected) to be connected to the motor control board terminal block.
C: INSTALLING THE OPERATOR Figure 21: Location of Auto-Close Timer Adjustment COM COM COM MST CLO MST OPN CLO EDG OPN EDG REV SHW CLO PHO R29 LOCATION OF TIMER ADJUSTMENT AUTO RECLOSE TIMER COM COM COM MST CLO MST OPN CLO EDG OPN EDG REV SHW CLO PHO OPN PHO COM COM TB2 COM R30 STO OPN FRE CRO CLO C8 C1 RDO OPN ALT 24V AC FORCE ADJUSTMENT 24V AC COM COM COM TB1 R58 OPN PHO SHADOW LOOP R32 COM MOTOR CLOSE LD7 R83 COM SW1 R72 COM MAX R92 STO MOTOR
D: STARTING THE OPERATOR MOTOR CONTROL BOARD INDICATOR LED LIGHTS Figure 22: Indicator Lights There are 19 indicator lights on the control board of the LPX1700 operator. See Figure 22. These lights are used to verify proper operation of the LPX1700.
D: STARTING THE OPERATOR immediately to the blow, the gate will pause and reverse approximately two inches. The overload potentiometer must be adjusted to the least force setting possible without causing "self-tripping" due to the gate's inherent friction or to variations in the track. Try readjusting the potentiometer several times by small increments, testing the gate in both directions of travel, until you are satisfied. Additional allowance must be made for high wind area applications.
D: STARTING THE OPERATOR COM COM Figure 23: MCB Terminal Block { COM MST CLO MST OPN CLO EDG REV OPN EDG SHW CLO PHO COM OPN PHO COM { STO COM CLO FRE OPN 7 CONNECTION HARNESS ALT 7 CONNECTION HARNESS RDO OPN 1 2 3 4 5 6 7 { 24 VAC COM 24 VAC COM { COM WHT ORG GRY RED BLU BLK ORG RED WHT ORG RED COMMONS FOR YEL YEL MOTOR CONTROL CIRCUIT BOARD 1 2 3 4 5 6 7 CRO 20 COMMONS FOR AUX. EQUIPMENT CONTROLS AND USE AUX. USE 24 VAC FOR AUX.
D: STARTING THE OPERATOR 21 MOTOR CONTROL BOARD TERMINAL BLOCK REFERENCE CHART (CONT.) NAME DESCRIPTION NAME DESCRIPTION CLO CLOSE 3BS SHW SHADOW LOOP When activated a gate that is stopped will move close; a gate that is opening will continue to move open; a gate that is closing will continue to move close. Continuous signal required to move the gate when in the alarm mode. See also the section on Switch Options and Functions for alternate operation.
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE IMPORTANT SAFETY INSTRUCTIONS WARNING! TO REDUCE THE RISK OF SEVERE INJURY OR DEATH 1. READ AND FOLLOW ALL INSTRUCTIONS AND WARNINGS IN THIS MANUAL. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the gate operator monthly.
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE 23 BASIC OPERATIONAL GUIDE •Whenever the operator is powered up it will function (for one cycle) as if option switch 4 is ON (Pre-move / Alarm-In-Motion). If the Timer To Close is active and the gate is open, the gate will close after it times out. If the Free Exit input is active (from a seven day timer for example) the gate will start open.
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE To the Owner/End User of the LPX1700 Gate Operator: Thank you for choosing an Allstar Corp. product. We are confident you will have many years of use and satisfaction with your gate operator. Our Gate Operator is part of your unique gate operating system, which may consist of a variety of components, including the gate, the gate tracks, posts, and electronic features.
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE AVOID ENTRAPMENT: Stay away from the path of the gate and all moving parts (gate arms, etc.) at all times. Keep clear of the pinch points identified below. Install guards or other safety features to prevent access to pinch point areas. Install guards on open rollers. NO CHILDREN OR PETS ALLOWED: Never allow a child to operate gate controls, “ride” a gate, or play in the area of a gate. Install and store all controls out of children’s reach.
E: END USER INSTRUCTIONS GATE OPENER OPERATION & SAFETY GUIDE It is recommended that the following maintenance be performed on the operator at a minimum: √ Monthly - Check the function of all safety devices (inherent sensing, photo-eyes and safety edges). √ Yearly - Check the V-belt for visible signs of wear or cracking. √ Yearly - Check all wiring for integrity of insulation. √ Yearly - Check the tightness of all electrical connections.
Wiring Schematic and Diagram A1 RED FUSE-F1 0.5 AMPS A A2 YEL BLK BLK WHT WHT* NO NC NC C NO C BLK* RELAY-R1 24V COIL WHT *115 VAC XFMR HOOK-UP SHOWN. SEE XFMR LABEL FOR HIGHER VOLTAGE CONNECTIONS. BLK* POWER XFMR 40 VA YEL WHT* YEL YEL 24 VAC FOR AUX. USE POWER XFMR 40 VA YEL 24 VAC MOTOR CONTROL CIRCUIT BOARD COMMONS FOR COM 8 WHT 6 1 WHT { 10 11 YEL F.E.
TECHNICAL SPECIFICATIONS DRIVE PHYSICAL PAD: 18-1/4” W x 18-1/4”D x 3”H Elevation OVERHEAD CLEARANCE: Minimum 25” Required UNIT SIZE: 15”W x 19”D x 24-1/4” H FRAME: Welded, Uni-Body; Phosphatized And DRIVE SYSTEM: Gearbox; 10:1; With Bronze Worm & Pinion Gears SPEED REDUCTION: 22.2:1 (Motor to Gear Box Output Shaft) OUTPUT SHAFT: 1” dia.