Instruction Manual
'"(
"-B0K$#)'$!!'
G5118
FLEX
SWITCH GROUP #2 SUPPLY
3-PIN FLUX
RECEPTACLE
A
B
C
D
E
A
B
C
J33
VOLTAGE SENSE
P.C. BOARD
J331
14-PIN MOTOR
RECEPTACLE
858
859
TRAVEL
RELAY #2
2
1
6
3
4
5
J83
2
1
3
4
2
1
6
3
4
5
J84
8
7
7 2
1
3
4
9
2
1 6
3
4
5
8
7
10
9
14
11
12
13
1
6
15
J87
J82
2
1
6
3
4
5
J83
2
1
3
4
J81
2
1
6
3
4
5
8
7
21 63 4 5
J85
8
109 14
11
12 13 16
6
5
J86
87
10
9
2
1 6
3
4
5
CONTROL P.C. BOARD
8
7
10
9
14
11
12
13
1
6
15
15
FLUX
TRAVEL
TERMINAL
STRIP
CONTROLLER
CR1
CR3 INPUT #8
852
541E
67
L2
ELECTRODE SENSE
834
832
8514
855
851
852
855
858
859
L6
CR3
CR3 NO #2
CR3 NO #6
CR3 NC #3
CR3 INPUT #4
CR1 INPUT #8
CR1 NO #2
CR1 NO #6
CR1 NC #3
FLUX GND
CR1 INPUT #4
FLUX HOPPER
RELAY
CR3 NC #7
SHUTDOWN #2 SUPPLY
SHUTDOWN #1
SHUTDOWN #1 SUPPLY
532B-49
SWITCH GROUP #1 SUPPLY
START
FLUX FILL
GND IN
CAN BUS LOW
CAN BUS HIGH
40VDC CAN POWER
COMMON
CR1 NC #7
TRAVEL #1 GND
531B-48
4-PIN TRAVEL
RECEPTACLE
A
B
C
D
CR2 INPUT #8
CR2 NO #2
CR2 NO #6
CR2 NC #3
CR2 INPUT #4
CR2 NC #7
TRAVEL
RELAY #1
CR2
TRAVEL #2 GND
RED / GREEN
STATUS LED
W
B
3312
3318
8513
1
8
9
4
2
3
7
5
6
10
11
12
J333
16
1
8
9
4
2
3
7
5
6
10
11
12
13
14
15
J332
16
1
8
9
4
2
3
7
5
6
10
11
12
13
14
15
1
8
9
4
2
3
7
5
6
10
GND
1
2
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
49
50
3
4
47
48
46
L1
851
8510
859
CR1-4
CR1-8
CR1-2
CR1-6
CR1-3
CR1-7
GND-B
CR3-4
CR3-8
CR3-2
CR3-6
CR3-3
CR3-7
GND-A
CR2-4
CR2-8
CR2-2
CR2-6
CR2-3
CR2-7
531A-48
532A-49
GND-C
FLEX
542E
540E
541E
542E
540E
500E
L5
500E
8511
SHUTDOWN #2
A
B
C
D
E
2
1
3
4
2
1
3
4
811B
67B
L4
ELECTRODE SENSE
CAN BUS LOW
CAN BUS HIGH
40VDC CAN POWER
DIODE
BRIDGE
L3
812B
814B
0.0047uF
CAP
541F
542F
540F
500F
813B
A
B
C
D
E
F
G
H
J
K
L
M
N
I
0.0047uF
CAP
-
+
TACH 1B DIFF IN
831
835
846 G
833
836
844B/W
845B/G
67A
843B/R
841 W
846 G
842 R
843B/R
841 W
832
831
COMMON
MOTOR +
SHIELDED
CABLE
TACH + 15VDC
TACH 1A DIFF IN
TACH COMMON
842 R
5-PIN ARCLINK
PLUG
MOTOR -
J31
12 34
540D
500E
542D
541D
1 2
3 4 5 6
8513
AUTO
MANUAL
328A
PENDANT P.C.
BOARD
PENDANT
CONNECTOR
12 34
J2
67B
328C
S1
S2
S3
B1
67F
START
STOP
S4
1 2 3 4
324
5 6 7 8
327
326
J32
1 2 3 4
323
5 6 7 8
325
328
REMOTE P.C. BOARD
1 2
J1
328B
8511
8510
67A
67
5-PIN ARCLINK
RECEPTACLE
ELECTRODE SENSE
PENDANT
PENDANT CHASSIS
CONNECTION
8514
MAXsa 10 CONTROLLER WIRING DIAGRAM
D
W=WHITE
U=BLUE
R=RED
N=BROWN
G=GREEN
B=BLACK
LEAD COLOR CODING
ELECTRICAL SYMBOLS PER E1537
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1
2
6
7 12
LATCH
EX. 12 PIN CONNECTOR
856
857
853
856
857
STOP
INCH FORWARD
INCH REVERSE
67C
853
ELECTRODE SENSE
L9
A
B
C
D
E
541C
542C
540C
500E
L11
L10
L8
L7
PENDANT
ARCLINK
PLUG
847
847
845G/W
844B/W
833A
834A
N.A.
NOT CONNECTED
AUXILIARY INPUT NEUTRAL (31)
STANDARD LINCOLN AUXILIARY
EQUIPMENT 115VAC CIRCUIT
MUST BE FUSED FOR 10A,
SLOW BLOW
INPUT VOLTAGE MUST BE 115VAC FOR
LINCOLN AUXILIARY EQUIPMENT. THE
MAXsa10 IS WIRED FOR LINCOLN TC-3
TRAVEL CARRIAGE AND AUTOMATIC
FLUX HOPPER. BY CONNECTING
115VAC TO 48, 49, & 50, LINCOLN FLUX
HOPPER AND TC-3 WILL OPERATE.
AUXILIARY INPUT LINE (32)
AUXILIARY INPUT GROUND
N.A.
N.A. MAY NOT BE PRESENT IN ALL MODELS.
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the
machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
Enhanced Diagram