FACTORY SET C2 Wiring See page 8 for other wiring configurations OWNER'S MANUAL MODELS: J ✦ H ✦ HJ INDUSTRIAL DUTY DOOR OPERATOR 2 YEAR WARRANTY Serial # (located on electrical box cover) NOT FOR RESIDENTIAL USE 41B6 Installation Date Wiring Type LISTED DOOR OPERATOR
SPECIFICATIONS MOTOR ELECTRICAL TYPE: .................................Continuous duty TRANSFORMER:.............24VAC HORSEPOWER:.................1/3, 1/2, 3/4 & 1 Hp Single or Three phase CONTROL STATION: ......NEMA 1 three button station. OPEN/CLOSE/STOP SPEED:...............................1725 RPM VOLTAGE: ..........................115, 220, 230 Single phase 208, 230, 460, 575 Three phase CURRENT: .........................See motor nameplate WIRING TYPE: .................
IMPORTANT SAFETY NOTES CAUTION WARNING TO AVOID DAMAGE TO DOOR AND OPERATOR, MAKE ALL DOOR LOCKS INOPERATIVE. SECURE LOCK(S) IN "OPEN" POSITION. IF THE DOOR LOCK NEEDS TO REMAIN FUNCTIONAL, INSTALL AN INTERLOCK SWITCH. DO NOT CONNECT ELECTRIC POWER UNTIL INSTRUCTED TO DO SO. KEEP DOOR BALANCED. STICKING OR BINDING DOORS MUST BE REPAIRED. DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND THEIR HARDWARE MAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY.
OPERATOR MOUNTING Before your operator is installed, be sure the door has been properly aligned and is working smoothly. The operator may be wall mounted or mounted on a bracket or shelf. If necessary, refer to the operator preparations on page 3. Refer to the illustration and instructions below that suits your application. 1a. Wall Mounting The operator should generally be installed below the door shaft, and as close to the door as possible.
7. Install Hand Chain (Models H and HJ only) Place hand chain around hand chain wheel. Be sure to pass it through both openings in the chain guide. Remove enough links so chain hangs approximately two feet above the floor 8. Mount Chain Keeper / Keyhole Bracket Using suitable hardware mount the chain keeper approximately 4 feet above the floor, near the free hanging chain. Remove disconnect sash chain from bag and place the end through the keyhole in the the chain keeper. Remove excess links if necessary.
ENTRAPMENT PROTECTION ACCESSORIES (OPTIONAL) SENSING EDGES All types of sensing edges with an isolated normally open (N.O.) output are compatible with your operator. This includes pneumatic and electric edges. If your door does not have a bottom sensing edge and you wish to purchase one, contact the supplier of your operator. IT IS STRONGLY RECOMMENDED THAT A SENSING EDGE OR OTHER ENTRAPMENT PROTECTION DEVICE BE USED IN CONJUNCTION WITH THIS OPERATOR.
POWER WIRING CONNECTIONS Remove the cover from the electrical enclosure. Inside this enclosure you will find the wiring diagram(s) for your unit. Refer to the diagram (glued on the inside of the cover) for all connections described below. If this diagram is missing, call the number on the back of this manual. DO NOT INSTALL ANY WIRING OR ATTEMPT TO RUN THIS OPERATOR WITHOUT CONSULTING THE WIRING DIAGRAM. POWER WIRING WARNING 1.
CONTROL WIRING DETERMINE WIRING TYPE Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring. Standard C2 or B2 Wiring Standard operators are shipped from the factory with jumper set for C2 wiring, which requires constant pressure on button to close the door. If momentary contact on close direction is desired (B2 wiring) you must include an entrapment protection device. See close control jumper setting below.
CONTROL WIRING (con’t) Radio Controls On all models with type B2 control wiring, a terminal bracket marked R1 R2 R3 is located on the outside of the electrical enclosure. All standard radio control receivers (single channel residential type) may be mounted to this bracket. The operator will then open a fully closed door, close a fully open door, and reverse a closing door from the radio transmitter.
TEST THE SYSTEM Turn on power. Test all controls and safety devices to make sure they are working properly. It will be necessary to refer back to page 6 for fine adjustment of the limit switches. WARNING DO NOT PLACE HANDS OR TOOLS IN OR NEAR THE OPERATOR WHEN THE POWER IS ON OR WHEN TESTING CONTROL OR SAFETY DEVICES. ALWAYS DISCONNECT POWER BEFORE SERVICING OR ADJUSTING THE OPERATOR.
MAINTENANCE SCHEDULE Check at the intervals listed in the following chart. ITEM Drive Chain EVERY 3 MONTHS PROCEDURE Check for excessive slack. Check & adjust as required. Lubricate.
SINGLE PHASE SCHEMATIC DIAGRAM Grey BLACK/BLUE 1742-1 BLACK/BLUE (Not Used) 115V T2-White T4-Yellow Motor 115V BRAKE SOLENOID (WHEN PRESENT) T5-Black Blue T3-Orange T1-Blue T8-Red Purple Yellow T4-Yellow Blue 230V BRAKE SOLENOID (WHEN PRESENT) Motor Grey 208-230V T3 Purple T5-Black T8-Red Orange T2 White T1-Blue Yellow Cable Cable BLACK/BLUE BLACK/BLUE 115 VOLT - 1 PHASE MOTOR CONNECTION 230 VOLT - 1 PHASE MOTOR CONNECTION (GY) (BK) L2 1 PHASE POWER IN CL OVERLOAD (BK) L1 O
SINGLE PHASE WIRING DIAGRAM RADIO RECEIVER WARNING R1 ORANGE R2 YELLOW R3 RED RED AUX.TERMINAL BLOCK FOR RADIO Always Disconnect Power Whenever Installing or Servicing the Door Operator. C NO AUX.
THREE PHASE SCHEMATIC DIAGRAM 7 4 8 5 YEL 3 9 6 O/L* BRN BL/BK GY 1 7 4 PUR 2 8 5 YEL 3 9 6 * - SEE NOTE #2 230 VOLT - 3 PHASE MOTOR CONNECTION O/L* BRN BL/BK BL/BK 1 GY BRN PUR O/L* 2 BRN YEL 3 BL/BK 575 VOLT - 3 PHASE MOTOR CONNECTION 460 VOLT - 3 PHASE MOTOR CONNECTION OVERLOAD (SEE NOTE #2) (GY) (BK) L3 CL TO MOTOR 2 OP (BK) L1 1 3 4 6 CL OP (BK) L2 OP 5 3 4 3 PHASE POWER IN 2 (PUR) 1 CL (YEL) 5 6 (BK) (BR) STOP 3 HAND CHAIN INTL'K SWIT
THREE PHASE WIRING DIAGRAM RADIO RECEIVER WARNING R1 ORANGE R2 YELLOW R3 RED RED 1742-3 TO TERMINAL #2 PURPLE TIMER ( OPTIONAL ) PURPLE TO TERMINAL #3 AUX.TERMINAL BLOCK FOR RADIO Always Disconnect Power Whenever Installing or Servicing the Door Operator. C NO NC AUX.
ELECTRICAL BOX - ILLUSTRATED PARTS S1 S7 S4 S3 L3 S9 L1 S5 S6 S2 S8 L7 10 1 6 L5 7 9 L8 L6 L2 L2 L6 L4 3 8 5 11 2 16 4
REPLACEMENT PART KITS Below are replacement kits available for your operator. For replacement of electrical box, motor or brake components be sure to match model number of your unit to kit number below to ensure proper voltage requirements. Optional modifications and/or accessories included with your operator may add or remove certain components from these lists. Please consult a parts and service representative regarding availability of individual components of kits specified below.
ILLUSTRATED PARTS – Model J 8 5 6 9 C8 7 1 C20 C10 C9 C21 D1 D10 D7 D4 C16 C6 D9 C24 C23 C7 D8 C17 D2 C14 D5 C16 C18 D11 C13 C12 C1 C16 C3 C23 C11 D3 C16 C22 D6 C17 C23 O10 C5 O5 C24 C4 O8 C15 O2 C15 C16 C24 O11 O7 O9 O9 4 O7 O11 O12 C2 O8 O8 O1 O9 C19 O12 O9 C5 C17 O3 O8 C16 O8 C23 3 O11 O2 O6 O9 O10 18 O4 4 2
REPLACEMENT PARTS LIST – MODEL J Refer to the parts lists below for replacement kits available for your operator. If optional modifications and/or accessories are included with your operator, certain components may be added or remove from these lists. Individual components of each kit may not be available. Please consult a parts and service representative regarding availability of individual components. Refer to page 11 for all repair part ordering information.
ILLUSTRATED PARTS – Model H 8 5 6 D1 9 D10 7 1 D7 D9 D4 D8 D2 D5 D11 D3 4 C17 D6 C5 C6 C2 C15 C8 C20 C9 C3 C25 C12 C7 C10 C22 C18 C23 C14 C24 C19 C16 C11 C18 C21 C1 C25 C19 C19 C25 C4 C13 C4 O10 O11 C18 C18 O9 O6 C19 O8 3 C25 O2 2 O2 O11 O7 4 O9 O8 O10 O5 O1 O4 O7 O8 O11 O9 O9 O8 O11 20 O3
REPLACEMENT PARTS LIST - MODEL H Refer to the parts lists below for replacement kits available for your operator. If optional modifications and/or accessories are included with your operator, certain components may be added or remove from these lists. Individual components of each kit may not be available. Please consult a parts and service representative regarding availability of individual components. Refer to page 11 for all repair part ordering information.
C14 C17 L3 L11 L8 L4 L7 L1 C19 C2 C7 L5 L10 C6 L2 L9 C20 L6 1 6 O6 O10 O11 C22 O5 O2 C30 O8 C23 C5 O9 C4 5 O11 7 O9 O7 4 O8 C29 3 O12 C28 O9 C22 C23 O4 C30 C8 O8 C15 C23 C22 C22 O3 O7 C30 C9 8 4 O1 O9 C23 O8 C3 C22 C30 C5 C30 2 C25 C23 C1 O2 R6 R2 R9 R5 R10 C10 O11 O8 C11 O9 C16 C13 C22 C29 C13 C21 C29 C31 C18 C3 O12 C24 9 C12 C26 R11 R8 R4 R7 R1 R3 C27 ILLUSTRATED PARTS – MODEL HJ
REPLACEMENT PARTS LIST – MODEL HJ Refer to the parts lists below for replacement kits available for your operator. If optional modifications and/or accessories are included with your operator, certain components may be added or remove from these lists. Individual components of each kit may not be available. Please consult a parts and service representative regarding availability of individual components. Refer to page 11 for all repair part ordering information.
CONTROL CONNECTION DIAGRAM IMPORTANT NOTES: 1) The 3-Button Control Station provided must be connected for operation. 2) If a STOP button is not used, a jumper must be placed between termianls 3 and 4. 3) Auxiliary control equipment may be any normally open two wire device such as pullswitch, single button, loop detector, card key or such device. ATTENTION ELECTRICIAN: USE 16 GAUGE OR HEAVIER WIRE FOR ALL CONTROL CIRCUIT WIRING.
