Service Manual

2
Lifecycle 9500HR / 9100 Series Recumbent Exercise Bikes
How To...REPLACE THE ALTERNATOR
Tools Required: Combination wrenches, belt tension gage, and Phillips screwdriver
1. See “How To…Replace Shrouds” in this
section.
2. Disconnect all terminal wires noting their colors
and tagging their locations.
3. Mark the ALTERNATOR position at the
TENSIONING BOLT BRACKET, then remove
the TENSIONING BOLT.
4. Remove the PIVOT BOLT and hardware from
the ALTERNATOR.
5. Remove the ALTERNATOR from the unit.
NOTICE: If only the alternator is being replaced,
then remove the ALTERNATOR PULLEY.
6. Install the new alternator in the reverse order.
Make sure that the ALTERNATOR BELT is
properly aligned to the LARGE PULLEY as
shown otherwise damage to the belt can occur.
7. Locate the alternator at the marked area on the
alternator bracket. Alternator belt tension should
be from 60-70 lbs.
Large Pulley
Alternator Belt
Alternator Pulle
y
Black/White
Black
Red
Torque
25-30 IN. LBS
.
Yello
w
Orange
Torque
25-30 IN. LBS.
Pivot Bolt
Alternator Tensioning Bolt
Tensioning Bolt
Torque 18-20 FT. LBS
.
Alternator
Assembly
Pivot Bolt
Torque 30-35 FT. LBS.
Alternator
Mounting
Bracket
Alternator Belt
Nut/Washer