Liebherr Service Tools for Excavator-Specific Maintenance BP_Service_Tools.indd 1 05.09.
Attachment Tooling • Cylinder Handling Tool • Pin Puller 20t / 22 ton • Pin Puller 30 t / 33 ton • Cylinder Positioning Tool Uppercarriage Tooling • Jacking System • Service Powerpack • Pump Lifting Tool • Vaccum Pump 2 Liebherr Mining Exchange Components BP_Service_Tools.indd 2 05.09.
Liebherr Service Tools - Outline A Wide Range of Tools Liebherr customer support delivers a wide range of service tools for excavatorspecific maintenance: pump, cylinder, travel drive, track pad maintenance or replacement, ensuring optimal working conditions no matter the size of the component. OEM Certified Solution The close collaboration between the excavator R&D engineering team and service tools development team ensures that the excavator design encapsulates bestpractice serviceability.
Pin Puller 20t / 22 ton With this tool Liebherr has designed the safest solution for pressed pins extraction. This light version of the 30t/33 ton Pin Puller is delivered in own purpose built box for easy storage. The extraction of the pin is done with the help of the hydraulic hand pump, delivered with the system. 4 Liebherr Mining Exchange Components BP_Service_Tools.indd 4 05.09.
Attachment Tooling Cylinder Handling Tool Specially designed to handle and replace heavy hydraulic cylinders on the Liebherr R 995 and R 996 B front shovels, the Cylinder Handling Tool offers a safer and more efficient alternative over cranes. The focus on maximum machine uptime underpins Liebherr’s design philosophy. Optimized for Telescopic Handlers The Cylinder Handling Tool (CHT) has been designed to fit telescopic handlers and can be easily adapted to various brands upon request.
Service Powerpack Fixed to the undercarriage and connected to a generator set, this additional module provides hydraulic power to separate the undercarriage from the uppercarriage. The Service Powerpack offers full control of the undercarriage including track chain tensioning and release of the travel brakes. 6 Liebherr Mining Exchange Components BP_Service_Tools.indd 6 05.09.
Uppercarriage Tooling Jacking System With its all new Jacking System, Liebherr delivers a cost-effective solution to lift the excavator uppercarriage for easy swing ring maintenance or replacement. The jacking system is a safer and more efficient alternative to the complex crane lift. An OEM Certified Solution This system includes four synchronous hydraulic columns with integrated power unit and mechanical locking system, a lifting frame and a bucket rolling device.
Track Condition Monitoring With the Track Condition Monitoring system, Liebherr provides all specialized electronic and mechanical measurement tools to monitor the wear of the track chain and its components. This system is delivered with dedicated software to track wear of components and facilitate forecasting of spare parts. 8 Liebherr Mining Exchange Components BP_Service_Tools.indd 8 05.09.
Undercarriage Tooling Track Press The Liebherr-designed Track Press allows for easy, safe and efficient opening of the track chain by pushing out one of the pressed pins. Strong Design Utilizing high performance hydraulics, the Track Press delivers a force up to 500 t / 551 ton enabling smooth and safe pin removal. Hydraulic Power Unit Options The Track Press energy is supplied by the Hydraulic Power Unit available in either gasoline or electric variants.
Liebherr Mining Training System The most qualified workforce is the one that is best informed. The Liebherr Mining Training System increases learning retention by providing access to online content and assessments before and after class sessions. • Online learning programs • Factory sessions • Simulator training • On-site sessions 10 Liebherr Mining Exchange Components BP_Service_Tools.indd 10 05.09.
Customer Support As a global mining solutions provider, Liebherr is more than a mining equipment manufacturer. Ensuring a permanent dialogue with each machine owner, Liebherr provides tailored assistance to customer specific projects and site requirements. Proactive Service Supplying Liebherr Mining Network With a truly global network composed of Liebherr affiliates and exclusive representatives, Liebherr’s worldwide presence enables the highest level of service support irrespective of equipment location.
The Liebherr Group of Companies Wide Product Range State-of-the-art Technology The Liebherr Group is one of the largest construction equipment manufacturers in the world. Liebherr’s high-value products and services enjoy a high reputation in many other fields. The wide range includes domestic appliances, aerospace and transportation systems, machine tools and maritime cranes.