UPS Installation Manual

ManualsBrandsLiebert ManualsPower SupplySeries 600T

POWER AVAILABILITY

Series 600T

™

UPS

INSTALLATION MANUAL

Single Module

Three-Phase

65-225 kVA

60 Hz

Summary of content (84 pages)

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POWER AVAILABILITY Series 600T™ UPS INSTALLATION MANUAL Single Module Three-Phase 65-225 kVA 60 Hz
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The following WARNING applies to all battery cabinets supplied with UPS systems: INTERNAL BATTERY STRAPPING MUST BE VERIFIED BY MANUFACTURER PRIOR TO MOVING A BATTERY CABINET. Battery cabinets contain non-spillable batteries. Keep units upright. Do not stack. Do not tilt. Failure to heed this warning could result in smoke, fire or electric hazard. Call 1-800-LIEBERT prior to moving battery cabinets.
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INSTALLATION MANUAL TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 UNLOADING AND HANDLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INSPECTIONS . . . . . . . . . . . . . . . . . . .
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TABLES Table 1. Power Wiring Terminals - Factory Supplied ..............................................................................22 Table 2. Torque Specifications ...................................................................................................................22 Table 3. Field-Supplied Lugs .....................................................................................................................23 Table 310-16, NEC Allowable Ampacities of Insulated Conductors.............
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Figure 48. Option Wiring, Customer Alarm Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 49. Option Wiring, Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 50. Option Wiring, SNMP Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 51. Option Wiring, Internal Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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INSTALLATION 1. SAFETY PRECAUTIONS Read this manual thoroughly, paying special attention to the sections that apply to you, before working with the UPS. Retain this manual for use by installing personnel. when performing the actions described by that text. A Danger signals immediate hazards resulting in severe personal injury or death. For example: Under typical operation and with all UPS doors closed, only normal safety precautions are necessary.
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2. INSTALLATION CONSIDERATIONS Install your Series 600T UPS in accordance with the submittal drawing package and the following procedures. A Liebert authorized representative must perform the initial system check-out and startup to ensure proper system operation. Equipment warranties will be voided unless system start-up is performed by a Liebert authorized representative. Contact your local Liebert sales representative or Liebert Global Services at 1-800-543-2378 to arrange for system start-up.
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3. UNLOADING AND HANDLING Because the weight distribution in each UPS and ancillary cabinet is uneven, use extreme care during handling and transport. Your installation may also include Battery Cabinets, a Bypass Transformer Cabinet and a Maintenance Bypass Cabinet, Panelboard or Switchboard. WARNING EXERCISE EXTREME CARE WHEN HANDLING UPS CABINETS TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. THE UPS MODULE CAN WEIGH UP TO TWO TONS. THE BATTERY CABINETS WEIGH UP TO 5100 POUNDS.
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5. EQUIPMENT LOCATION 1. Handle cabinet(s) in accordance with WARNINGS in Section 3. Use a suitable material handling device to move each cabinet to its final location. Exercise extreme care because of the uneven weight distribution. Carefully lower the cabinets to the floor and position them for reconnection, if applicable. 2. Verify that the UPS system is installed in a clean, cool and dry location. Observe the location of overhead water lines for fire sprinkler systems.
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BATTERY SAFETY PRECAUTIONS IN FRENCH PER CSA REQUIREMENTS 4. Ne pas déposer les outils ou les pièces métalliques sur le dessus des accumulateurs. INSTRUCTIONS IMPORTANES CONCERNANT LA SÉCURITÉ 5. Interrompre la source de charge avant de raccorder ou de débrancher les bornes de la batterie d'accumulateurs. CONSERVER CES INSTRUCTIONS AVERTISSEMENT DES PIECES SOUS ALIMENTATION SERONT LAISSEES SANS PROTECTION DURANT CES PROCEDURES D'ENTRETIEN. UN PERSONNEL QUALIFIE EST REQUIS POUR EFFECTUER CES TRAVAUX.
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6.2 Battery Cabinets Optional battery cabinets are available from Liebert and other qualified vendors. Consult your submittal package for details. The same model battery cabinet may be paralleled in multiple cabinet strings for additional capacity. Battery capacity (in minutes) at your installation will depend on cabinet model, number of cabinets, and amount of critical load on the UPS. 1. Handling. The Battery Cabinet weighs up to 5100 pounds.
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6.3 Open-Rack Batteries When batteries other than Liebert Battery Cabinets are used, a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code. Refer to Figures 53 and 54. Contact your Liebert sales representative. 1. Install battery racks/cabinets and batteries per manufacturer's installation and maintenance instructions. 7.
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GROUNDING ELECTRODE PER NEC 250-24 Figure 1. Preferred Grounding Configuration, 480 or 600 VAC input and output The isolation transformers in the PDUs are 7.1. Preferred Grounding Configuration, considered a separately derived source. Therefore 480 or 600 VAC Input and Output, the PDU neutral should be bonded to the PDU Isolated Power Distribution Units, grounding conductor and connected to a local Wye-Connected Service grounding electrode in compliance with NEC 25026.
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Figure 2. Alternative Grounding Configuration, 480 or 600 VAC input and output 7.2 Alternative Grounding Configuration, 480 or 600 VAC Input and Output, Isolated Power Distribution Units, Wye-Connected Service This configuration is reserved for those applications which meet all the following criteria: This configuration is similar to that shown in Section 7.1, except that the service entrance neutral is not brought into the UPS module.
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LOCAL GROUNDING ELECTRODE PER NEC 250-30 GROUNDING ELECTRODE PER NEC 250-24 Figure 3. Preferred Grounding Configuration, 480 or 600 VAC input and 208 VAC output 7.3. Preferred Grounding Configuration, 480 or 600 VAC Input, 208VAC Output, and Isolated Bypass Another configuration in this power range is the Single Module System with 480 or 600 VAC input, 208 VAC output, a Bypass Isolation Transformer and a connected load consisting of multiple distribution panelboards or switchboards.
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GROUNDING ELECTRODE PER NEC 250-24 Figure 4. Preferred Grounding Configuration, 208 VAC input and output 7.4. Preferred Grounding Configuration, 208 VAC Input and Output, NonIsolated Load, Wye-Connected Service A few applications in this power range have 208 VAC input and output, and a connected load consisting of multiple Power Distribution Units (PDUs), panelboards, switchboards or other items of load equipment which do not have isolation transformers.
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GROUNDING ELECTRODE PER NEC 250-24 GROUNDING ELECTRODE PER NEC 250-24 LOCAL GROUNDING ELECTRODE PER NEC 250-30 LOCAL GROUNDING ELECTRODE PER NEC 250-30 LOCAL GROUNDING ELECTRODE PER NEC 250-30 Figure 5. Preferred Grounding Configuration with Ungrounded Delta Source Input (top) and Corner-Grounded Delta (bottom) 7.5.
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GROUNDING ELECTRODE PER NEC 250-24 GROUNDING ELECTRODE PER NEC 250-24 Figure 6. Preferred Grounding Configuration, Power-Tie™ Systems 7.6. Preferred Grounding Configuration, 480 or 600 VAC Input and Output, with Power-Tie™ Switchgear Single Module Systems can be used with Power-Tie switchgear to provide dual critical load busses.
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TO OUTPUT DISTRIBUTION GROUNDING ELECTRODE PER NEC 250-24 Figure 7. Preferred Battery Cabinet Grounding Configuration 7.7. Preferred Grounding Configuration, Battery Systems Large, open-rack battery systems are normally either locally grounded or left ungrounded, depending on local code requirements. 14 Battery cabinet systems, on the other hand, should be grounded to the UPS ground bus bar. Figure 7 above illustrates how a simple one-cabinet system would be grounded.
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8. WIRING CONSIDERATIONS 8.1. Power Wiring Refer to Site Planning Data (Appendix A) and the installation drawings. Determine AC currents for your system based on kVA, kW, voltage, and options. Also refer to equipment nameplate for the model number, rating, and voltage. For wire termination data, refer to Tables 1-3. 1. Power wiring -- rectifier input, bypass input, UPS output, and battery cables -- must be run in individual, separate conduit or cable tray.
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CB3 CB3 CB3 CB3 Input InputIso Iso Transformer Transformer CB1 CB1 CB2 CB2 CB1 CB1 Standard Standard SMS, SMS, with with 208/208, 208/208, 480/480 480/480 oror 600/600 600/600 VAC VAC input/output. input/output. CB2 CB2 SMS with input isolation transformer and 208/208, SMS with input isolation transformer and 208/208, 480/480 oror 600/600 VAC input/output. 480/480 600/600 VAC input/output. Bypass Isolation Xfmr CB3 CB1 CB2 600/208 VAC module with external bypass isolation transformer.
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CB3 CB3 Input Isolation Transformer CB1 CB2 Standard single-input SMS with 208/208, 480/480 or 600/600 VAC input/output. CB1 Single-input SMS with input isolation transformer and 208/208, 480/480 or 600/600 VAC input/output. External Bypass Isolation Transformer Internal Bypass Isolation Xfmr CB3 CB1 CB2 CB2 480/208 VAC single-input SMS with bypass isolation transformer. Single-input modules are not available with both bypass and input isolation transformers.
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MBB MBB MIB MIB CB3 CB3 CB1 CB1 CB2 CB2 2-breaker Maintenance Bypass Cabinets for standard (left) and single-input (right) modules. MBB MBB RIB BIB MIB MIB CB3 CB3 CB1 CB1 CB2 CB2 3-breaker Maintenance Bypass Cabinets for standard (left) and single-input (right) modules. MBB MBB BIB RIB BIB MIB MIB BYPASS ISO XFMR (OPT.) BYPASS ISO XFMR (OPT.) CB3 CB3 CB1 CB1 CB2 CB2 3-breaker and 4-breaker Maintenance Bypass Cabinets for stepdown-voltage applications. Figure 10.
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8.2. Control Wiring 8.3. Battery Wiring Control wiring must be stranded and tinned and run in individual separate steel conduit. Control wiring must be separated from power wiring. In addition, each control wiring cable group should be run in a separate conduit to minimize control signal interference. Power wiring to the Battery Cabinet connects positive, negative, and ground power cables from the Battery Cabinet to the associated UPS.
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9. WIRING CONNECTIONS 9.1 Warnings DANGER VERIFY THAT ALL INCOMING HIGH AND LOW VOLTAGE POWER CIRCUITS ARE DE-ENERGIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ELECTRICAL CONNECTIONS. ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN EXPERIENCED IN WIRING UPS EQUIPMENT, AND IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES. IMPROPER WIRING MAY CAUSE DAMAGE TO THE UPS OR INJURY TO PERSONNEL. 9.
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NOTE DC power and battery circuit breaker control cables are provided with the Liebert brand Battery Cabinets. Power cables are sized for interconnecting Battery Cabinets. Battery Cabinets specified for bolting up to the UPS are shipped with power cables to connect the Battery Cabinet system to the UPS Module. Field-supplied cabling must be provided to connect “stand-alone” Battery Cabinets to the UPS Module. 10. WIRING INSPECTION 1.
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Table 1 Power Wiring Terminals - Factory Supplied UPS MODULE 65 & 80 kVA 100-225 kVA CONNECTION TYPE Bypass input wiring is top-entry, to busbars on top of the circuit breaker. Rectifier input wiring is top-entry, directly to lugs on top of the input circuit breaker. DC link and critical bus output connections are top entry, to frame-mounted lugs. A bottomentry access plate is standard, to enable the installer to pull AC cables and control wiring through the module to the connections on top.
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Table 3 Field-Supplied Lugs T & B LUG STYLE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 STAK-ON COLOR-KEYED ALUMINUM/ COPPER COLOR-KEYED COPPER CABLE LONG BARREL NARROW-TONGUE COPPER CABLE WIRE SIZE 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 1/0 AWG 2/0 AWG 3/0 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250MCM 350MCM 500MCM ONE-HOLE LUGS BOLT SIZE TONGUE (INCHES) WIDTH (IN.) 3/8 0.88 3/8 1.00 3/8 1.10 3/8 1.20 3/8 0.93 3/8 0.97 3/8 1.06 3/8 0.75 3/8 0.81 1/2 0.94 1/2 1.03 1/2 1.09 1/2 1.09 1/2 1.
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Table 310-16. Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60 to 90C (140 to 194F) Not More Than Three Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30 (86F) Size Temperature Rating of Conductor. See Table 310-13.
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Appendix A: Site Planning Data 65-225 kVA Single Module Systems Notes 1. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered noncontinuous). Continuous and noncontinuous current limits are defined in NEC 100. Maximum input current is controlled by current limit setting which is adjustable. Values shown for maximum setting are 125% of nominal input current.
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Series 600T Single Module Systems 208 Volt Input UPS Rating kVA kW 65 52 65 52 65 52 65 52 80 64 80 64 80 64 80 64 100 80 100 80 100 80 100 80 125 100 125 100 125 100 125 100 150 120 150 120 150 120 150 120 225 180 225 180 225 180 225 180 Applicable Notes: A-2 AC Output Voltage VAC 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 208 Rectifier AC Options Input Current Input Input Filter Xformer Nom Max NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES
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Series 600T Single Module Systems 480 Volt Input UPS Rating AC Output Voltage kVA kW VAC 65 65 65 65 65 65 65 65 80 80 80 80 80 80 80 80 100 100 100 100 100 100 100 100 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 225 225 225 225 225 225 225 225 52 52 52 52 52 52 52 52 64 64 64 64 64 64 64 64 80 80 80 80 80 80 80 80 100 100 100 100 100 100 100 100 120 120 120 120 120 120 120 120 180 180 180 180 180 180 180 180 480 480 480 480 208 208 208 208 480 480 480 480 208 208 208 208 480 480
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Series 600T Single Module Systems 600 Volt Input UPS Rating kVA kW 65 52 65 52 65 52 65 52 65 52 65 52 65 52 65 52 80 64 80 64 80 64 80 64 80 64 80 64 80 64 80 64 100 80 100 80 100 80 100 80 100 80 100 80 100 80 100 80 125 100 125 100 125 100 125 100 125 100 125 100 125 100 125 100 150 120 150 120 150 120 150 120 150 120 150 120 150 120 150 120 225 180 225 180 225 180 225 180 225 180 225 180 225 180 225 180 Applicable Notes: A-4 AC Output Voltage VAC 600 600 600 600 208 208 208 208 600 600 600 600 208
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Liebert Series 600T UPS, 65-225 kVA, Single Module A-5
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POWER AVAILABILITY Series 600T™ UPS INSTALLATION MANUAL The Company Behind the Products Technical Support With over a million installations around the globe, Liebert is the world leader in computer protection systems. Since its founding in 1965, Liebert has developed a complete range of support and protection systems for sensitive electronics: United States 1050 Dearborn Drive P.O.