POWER PROTECTION Series 600™ UPS Multi-Module Three Phase 338 kVA to 1000 kVA; 60 Hz Installation Manual
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.0 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.0 INSTALLATION CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.0 UNLOADING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4.
FIGURES )LJXUHýì )LJXUHýë )LJXUHýê )LJXUHýé )LJXUHýè )LJXUHýç )LJXUHýæ )LJXUHýå )LJXUHýä )LJXUHýìí )LJXUHýìì )LJXUHýìë )LJXUHýìê )LJXUHýìé )LJXUHýìè )LJXUHýìç )LJXUHýìæ )LJXUHýìå )LJXUHýìä )LJXUHýëí )LJXUHýëì )LJXUHýëë )LJXUHýëê )LJXUHýëé )LJXUHýëè )LJXUHýëç )LJXUHýëæ )LJXUHýëå )LJXUHýëä )LJXUHýêí )LJXUHýêì )LJXUHýêë )LJXUHýêê )LJXUHýêé )LJXUHýêè )LJXUHýêç )LJXUHýêæ )LJXUHýêå )LJXUHýêä )LJXUHýéí )LJXUHýéì )LJXUHýéë )LJXUHýéê )LJXUHýéé )LJXUHýéè )LJXUHýéç )LJXUHýéæ )LJXUHýéå ii 0XOWLð0RGXOHýêêåýN9$ý836 ïýïý
)LJXUHýéä )LJXUHýèí )LJXUHýèì )LJXUHýèë )LJXUHýèê )LJXUHýèé )LJXUHýèè )LJXUHýèç )LJXUHýèæ )LJXUHýèå )LJXUHýèä )LJXUHýçí )LJXUHýçì )LJXUHýçë )LJXUHýçê )LJXUHýçé )LJXUHýçè )LJXUHýçç )LJXUHýçæ )LJXUHýçå %XVVLQJý'HWDLOVñýìíííýN9$ýýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý çè 0RGXOHý2QHð/LQHý'LDJUDPñýêêåýN9$ý ïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý çç 0RGXOHý2QHð/LQHý'LDJUDPñýéííýN9$ý ïýïýïýïýïýïýïýïý
iv
IMPORTANT SAFETY INSTRUCTIONS Save These Instructions. 7KLVýPDQXDOýFRQWDLQVýLPSRUWDQWýLQVWUXFWLRQVýWKDWýVKRXOGýEHýIROORZHGýGXULQJýLQVWDOODWLRQýRIý\RXUý 6HULHVýçííý836ýDQGýEDWWHULHVï $ :$51,1* (;(5&,6(ý(;75(0(ý&$5(ý:+(1ý+$1'/,1*ý836ý&$%,1(76ý 72ý$92,'ý(48,30(17ý'$0$*(ý25ý,1-85<ý72ý3(56211(/ïý 7+(ý836ý02'8/(ý:(,*+7ý5$1*(6ý)520ýåêííý3281'6ý õêæçè .*ôý72ýìæéííý3281'6ýõæåäêý.
$ :$51,1* /2&$7(ý&(17(5ý2)ý*5$9,7<ý6<0%2/6 $1'ý'(7(50,1(ý81,7ý:(,*+7ý %()25(ý+$1'/,1*ý&$%,1(7ï ,Iý\RXýUHTXLUHýDVVLVWDQFHýIRUýDQ\ýUHDVRQñýFDOOýWKHýWROOðIUHHý/LHEHUWý&XVWRPHUý6HUYLFHý÷ý6XSSRUWý QXPEHUâýìðåííðèéêðëêæåïý)RUý&6÷6ýWRýDVVLVWý\RXýH[SHGLHQWO\ñýSOHDVHýKDYHýWKHýIROORZLQJýLQIRUPDð WLRQýDYDLODEOHãý 3DUWý1XPEHUVã ______________________________________________________________ 6HULDOý1XPEHUVã ______________________________________________________________ N9$ý5DWLQJã _________________________________
1.
$ Figure 1 4 :$51,1* /2&$7(ý&(17(5ý2)ý*5$9,7<ý6<0%2/6 $1'ý'(7(50,1(ý81,7ý:(,*+7ý %()25(ý+$1'/,1*ý&$%,1(7ï Multi-Module 338 kVA UPS Safety Precautions
2.
$ Figure 2 6 :$51,1* /2&$7(ý&(17(5ý2)ý*5$9,7<ý6<0%2/6 $1'ý'(7(50,1(ý81,7ý:(,*+7ý %()25(ý+$1'/,1*ý&$%,1(7ï Multi-Module 400 to 1000 kVA UPS Installation Considerations
3.
4.0 INSPECTIONS 4.
Figure 3 System Control Cabinets Inspections 9
5.
6.0 BATTERIES 6.1 Battery Safety Precautions ,QVWDOODWLRQýDQGýVHUYLFLQJýRIýEDWWHULHVýVKRXOGýEHýSHUIRUPHGýRUýVXSHUYLVHGýE\ýSHUVRQQHOýNQRZOHGJHð DEOHýRIýEDWWHULHVýDQGýWKHýUHTXLUHGýSUHFDXWLRQVïý.
Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La Sécurité Conserver Ces Instructions $ $'9(57,66(0(17 '(6ý3,(&(6ý6286ý$/,0(17$7,21ý6(5217ý/$,66((6ý6$16ý 3527(&7,21ý'85$17ý&(6ý352&('85(6ý'ª(175(7,(1ïý81ý 3(56211(/ý48$/,),(ý(67ý5(48,6ý3285ý())(&78(5ý&(6ý 75$9$8;ï /(6ý)86,%/(6ý$ý&ï&ïý'(ý/$ý%$77(5,(ý'ª$&&808/$7(856ý 23(5(17ý(1ý7287ý7(036ý$ý/$ý7(16,21ý120,1$/(ïý/$ý 35(6(1&(ý'ª81ý)86,%/(ý$ý&ï&ïý%58/(ý,1',48(ý81ý 352%/(0(ý6(5,(8;ïý/(ý5(03/$&(0(17ý'(ý&(ý)86,%/(ñý 6$
/HVýDFFXPXODWHXUVýSORPEðDFLGHýSUpVHQWHQWýXQýULVTXHýGªLQFHQGLHý SDUFHýTXªLOVýJpQqUHQWýGHVýJD]ýjýOªK\GURJqQHïý/HVýSURFpGXUHVý VXLYDQWHVýGHYURQWýrWUHýUHVSHFWpHVï ìï 1(ý3$6ý)80(5ýORUVTXHýSUqVýGHVýDFFXPXODWHXUVï ëï 1(ý3$6ýSURGXLUHýGHýIODPPHVýRXýGªpWLQFHOOHVýSUqVýGHVý DFFXPXODWHXUVï êï 'pFKDUJHUýWRXWHýpOHFWULFLWpýVWDWLTXHýSUpVHQWHýVXUýYRWUHýFRUSVý DYDQWýGHýWRXFKHUýXQýDFFXPXODWHXUýHQýWRXFKDQWýGªDERUGýXQHý VXUIDFHýPpWDOOLTXHýPLVHýjýODýWHUUHïý $ '$1*(5 /ªpOHFWURO\WHýHVWýXQýDFLGHýVXOIXULTXHýGLOXpýTXLýHVWýGDQJHUHX[ý
7.0 WIRING CONSIDERATIONS $ $ :$51,1*ý $//ý32:(5ý&211(&7,216ý0867ý%(ý&203/(7('ý%<ý$ý /,&(16('ý(/(&75,&,$1ý7+$7ý,6ý(;3(5,(1&('ý,1ý:,5,1*ý 7+,6ý7<3(ý2)ý(48,30(17ïý:,5,1*ý0867ý%(ý,167$//('ý,1ý $&&25'$1&(ý:,7+ý$//ý$33/,&$%/(ý1$7,21$/ý$1'ý/2&$/ý (/(&75,&$/ý&2'(6ïý,03523(5ý:,5,1*ý0$<ý&$86(ý '$0$*(ý72ý7+(ý(48,30(17ý25ý,1-85<ý72ý3(56211(/ïý :$51,1* 9(5,)<ý7+$7ý$//ý,1&20,1*ý+,*+ý$1'ý/2:ý92/7$*(ý 32:(5ý&,5&8,76ý$5(ý'(ð(1(5*,=('ý$1'ý/2&.('ý287ý %()25(ý,167$//,1*ý&$%/(6ý25ý0$.
Figure 4 Typical Multi-Module Configurations Wiring Considerations 15
Figure 4 16 Typical Multi-Module Configurations (continued) Wiring Considerations
7.
8.0 WIRING CONNECTIONS $ :$51,1* 9(5,)<ý7+$7ý$//ý,1&20,1*ý+,*+ý$1'ý/2:ý92/7$*(ý 32:(5ý&,5&8,76ý$5(ý'(ð(1(5*,=('ý$1'ý/2&.('ý287ý %()25(ý,167$//,1*ý&$%/(6ý25ý0$.
9.
Table 3 Table 310-16 Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F)1 Not More than Three Conductors in Raceway or Cable or Earth (Directly Buried), based on Ambient Temperature of 30° (86°F) Size Temperature Rating of Conductor. See Table 310-13.
Figure 5 Outline Drawing, 338 kVA Wiring Inspection 21
Figure 6 22 Outline Drawing, 400 kVA Wiring Inspection
Figure 7 Outline Drawing, 500 kVA Wiring Inspection 23
Figure 8 24 Outline Drawing, 500 kVA, 208 VAC Wiring Inspection
Figure 9 Outline Drawing, 625 kVA Wiring Inspection 25
Figure 10 Outline Drawing, 750 kVA (High Link - 240 Cells) 26 Wiring Inspection
Figure 11 Outline Drawing, 750 kVA (Low Link - 180 Cells) Wiring Inspection 27
Figure 12 Outline Drawing, 1000 kVA 28 Wiring Inspection
Figure 13 Outline Drawing, System Control Cabinet (SCCB) 640 to 800 Amps Wiring Inspection 29
Figure 14 Outline Drawing, System Control Cabinet (SCCB) 1280 to 1600 Amps 30 Wiring Inspection
Figure 15 Outline Drawing, System Control Cabinet (SCCB) 2000 to 3000 Amps Wiring Inspection 31
Figure 16 Outline Drawing, System Control Cabinet (SCCB) 4000 Amps 32 Wiring Inspection
Figure 17 Outline Drawing, System Control Cabinet (SCCP) 200 to 480 Amps Wiring Inspection 33
Figure 18 Outline Drawing, System Control Cabinet (SCCP) 560 to 960 Amps 34 Wiring Inspection
Figure 19 Outline Drawing, System Control Cabinet (SCCP) 1280 to 2000 Amps Wiring Inspection 35
Figure 20 Outline Drawing, System Control Cabinet (SCCA) 2000 to 4000 Amps 36 Wiring Inspection
Figure 21 Base Mounting Details, 338 kVA Wiring Inspection 37
Figure 22 Base Mounting Details, 400 and 500 kVA 38 Wiring Inspection
Figure 23 Base Mounting Details, 400 and 500 kVA, 208 VAC, Rectifier and Inverter Sections Wiring Inspection 39
Figure 24 Base Mounting Details, 400 and 500 kVA, 208 VAC, Control and Output Sections 40 Wiring Inspection
Figure 25 Base Mounting Details, 625 kVA and 750 kVA (High Link - 240 Cells) Wiring Inspection 41
Figure 26 Base Mounting Details, 750 kVA (Low Link - 180 Cells) and 1000 kVA, Rectifier and Inverter Sections 42 Wiring Inspection
Figure 27 Base Mounting Details, 750 kVA (Low Link - 180 Cells) and 1000 kVA, Control Section Wiring Inspection 43
Figure 28 Base Mounting Patterns, System Control Cabinets (SCCB) 640 to 3000 Amps 44 Wiring Inspection
Figure 29 Base Mounting Patterns, System Control Cabinets (SCCB) 4000 Amps Wiring Inspection 45
Figure 30 Base Mounting Patterns, System Control Cabinets (SCCP) 200 to 480 Amps 46 Wiring Inspection
Figure 31 Base Mounting Patterns, System Control Cabinets (SCCP) 560 to 2000 Amps Wiring Inspection 47
Figure 32 Base Mounting Patterns, System Control Cabinets (SCCA) 1600 to 4000 Amps 48 Wiring Inspection
Figure 33 Shipping Split Detail, 338 kVA Wiring Inspection 49
Figure 34 Shipping Split Detail, 400 and 500 kVA 50 Wiring Inspection
Figure 35 Shipping Split Detail, 400 and 500 kVA, 208 VAC Wiring Inspection 51
Figure 36 Shipping Split Detail, 625 kVA 52 Wiring Inspection
Figure 37 Shipping Split Detail, 750 kVA (High Link - 240 Cells) Wiring Inspection 53
Figure 38 Shipping Split Detail, 750 kVA (Low Link - 180 Cells) and 1000 kVA 54 Wiring Inspection
Figure 39 Optional Shipping Split Detail, 400 to 625 kVA Wiring Inspection 55
Figure 40 Optional Shipping Split Detail, 750 kVA 56 Wiring Inspection
Figure 41 Optional Shipping Split Detail, System Control Cabinet (SCCA) 4000 Amps Wiring Inspection 57
Figure 42 Bussing Details, 338 kVA 58 Wiring Inspection
Figure 43 Bussing Details, 400 kVA Wiring Inspection 59
Figure 44 Bussing Details, 500 kVA 60 Wiring Inspection
Figure 45 Bussing Details, 500 kVA, 208 VAC Wiring Inspection 61
Figure 46 Bussing Details, 625 kVA 62 Wiring Inspection
Figure 47 Bussing Details, 750 kVA (High Link - 240 Cells) Wiring Inspection 63
Figure 48 Bussing Details, 750 kVA (Low Link - 180 Cells) 64 Wiring Inspection
Figure 49 Bussing Details, 1000 kVA Wiring Inspection 65
Figure 50 Module One-Line Diagram, 338 kVA 66 Wiring Inspection
Figure 51 Module One-Line Diagram, 400 kVA Wiring Inspection 67
Figure 52 Module One-Line Diagram, 500 kVA 68 Wiring Inspection
Figure 53 Module One-Line Diagram, 500 kVA, 208 VAC Wiring Inspection 69
Figure 54 Module One-Line Diagram, 625 kVA 70 Wiring Inspection
Figure 55 Module One-Line Diagram, 750 kVA (High Link - 240 Cells) Wiring Inspection 71
Figure 56 Module One-Line Diagram, 750 kVA (Low Link - 180 Cells) 72 Wiring Inspection
Figure 57 Module One-Line Diagram, 1000 kVA Wiring Inspection 73
Figure 58 One-Line Diagram, System Control Cabinet (SCCA) 74 Wiring Inspection
Figure 59 System One-Line Diagram, Three Modules with Two Breaker Maintenance Bypass Wiring Inspection 75
Figure 60 System One-Line Diagram, Three Modules with Three Breaker Maintenance Bypass 76 Wiring Inspection
Figure 61 Control Wiring Interconnect Diagram Wiring Inspection 77
Figure 62 Control Wiring Interconnect Diagram, SCCA and Switchgear 78 Wiring Inspection
Figure 63 Control Connection Location Diagram, Module Wiring Inspection 79
Figure 64 Control Connection Location Diagram, System Control Cabinet 80 Wiring Inspection
Figure 65 Video Display Terminal Wiring Wiring Inspection 81
Figure 66 Battery Circuit Breaker 82 Wiring Inspection
Figure 67 Parallel Battery Configurations Wiring Inspection 83
Figure 68 Remote Status Panel 84 Wiring Inspection
10.0 APPENDIX A - SERIES 600 UPS SITE PLANNING DATA 338-1000 kVA Multi-Module Units 10.
Table 4 UPS Rating 338-1000 kVA Multi-Module Unit, 480 Volt - Standard Module * Rectifier AC Input Current Inverter AC Output Current Required Battery Disconnect Rating Maximum Battery Current at End of Discharge % Efficiency at Full Load Maximum Heat Dissipation BTU/hr. Dimensions Inches Approx. Weight Lb. Floor Loading Lbs./ Sq.Ft.
Table 6 UPS Rating 338-500 kVA Multi-Module Unit, 208 Volt - Standard Module * Rectifier AC Input Current Inverter AC Output Current Required Battery Disconnect Rating Maximum Battery Current at End of Discharge % Efficiency at Full Load Maximum Heat Dissipation BTU/hr. Dimensions Inches Approx. Weight Lb. Floor Loading Lb./ Sq.Ft.
Table 8 UPS Rating 338-1000 kVA Multi-Module Unit, 600 Volt - Standard Module * Rectifier AC Input Current Inverter AC Output Current Required Battery Disconnect Rating Maximum Battery Current at End of Discharge % Efficiency at Full Load Maximum Heat Dissipation BTU/hr. Dimensions Inches Approx. Weight Lb. Floor Loading Lb./ Sq.Ft.
Series 600™ UPS Multi-Module Three Phase 338 kVA to 1000 kVA; 60 Hz Technical Support U.S.A. Outside the U.S.A. U.K. 1-800-222-5877 614-841-6755 +44 (0) 1793 553355 France +33 1 4 87 51 52 Germany +49 89 99 19 220 Italy Netherlands E-mail Web site Worldwide FAX tech support +39 2 98250 1 +00 31 475 503333 upstech@liebert.com http://www.liebert.
