POWER PROTECTION Datawave® Magnetic Synthesizer 100 kVA to 200 kVA; 50 and 60 Hz Installation, Operation, & Maintenance Manual
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.
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Figure i 2 Typical Datawave Magnetic Synthesizer Equipment Arrangement
1.0 INSTALLATION INSTRUCTIONS 1.1 Unpacking and Installation 127( 5HDGýWKHýHQWLUHýPDQXDOýEHIRUHýLQVWDOOLQJýDQGýRSHUDWLQJýWKLVýV\VWHPïý8SRQý UHFHLSWýRIýDý'DWDZDYHý0DJQHWLFý6\QWKHVL]HUñýWKHýLQVWDOOHUýVKRXOGýSHUIRUPý WKHýIROORZLQJýVWHSVýWRýDVVXUHýDýTXDOLW\ýLQVWDOODWLRQï 1.1.
Figure 1 4 Typical Cabinet and Floor Planning Dimensional Data, 100-125 kVA Installation Instructions
Figure 2 Typical Cabinet and Floor Planning Dimensional Data, 150-200 kVA Installation Instructions 5
1.1.3 Unit Preparation 6HWýWKHýSDOOHWL]HGýDVVHPEO\ýLQýDýOHYHOýDUHDñýZKHUHýWKHUHýLVýHQRXJKýURRPýWRýOLIWýWKHýXQLWýRIIýWKHýVKLSð SLQJýSDOOHWýRQWRýWKHýIORRUï 5HPRYHýEROWVýKROGLQJýWKHýXQLWýWRýWKHýVKLSSLQJýSDOOHWïý$IWHUýUHPRYLQJýWKHVHýEROWVñýWKHýXQLWýPD\ýEHý UHPRYHGýIURPýWKHýSDOOHWï &$87,21 %HIRUHýPDQHXYHULQJýWKHýXQLWýLQWRýLWVýILQDOýSRVLWLRQñýUHDGýDQGý IROORZýDOOýDGYLVRULHVýLQýWKHýIROORZLQJý§/RFDWLRQý&RQVLGHUDWLRQV¨ý SDUDJUDSKVï $ 1.1.
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1.2 Power and Control Wiring 3RZHUýDQGýFRQWUROýZLULQJýVKRXOGýEHýLQVWDOOHGýE\ýOLFHQVHGýHOHFWULFLDQVïý$OOýSRZHUýDQGýFRQWUROýZLULQJý P\ýFRPSO\ýZLWKýWKHý1(&ýDQGýDSSOLFDEOHýORFDOýFRGHVï 1.2.
Figure 4 Electrical Field Connections - Self-Contained (SC) Datawave 100-125 kVA Installation Instructions 9
Figure 5 10 Electrical Field Connections - Conditioning Alone (CA) Datawave 100-125 kVA Installation Instructions
Figure 6 Electrical Field Connections - Self-Contained (SC) Datawave 150-200 kVA Installation Instructions 11
Figure 7 12 Electrical Field Connections - Conditioning Alone (CA) Datawave 150-200 kVA Installation Instructions
Figure 8 Datawave Bypass Configuration (100-200 kVA) Installation Instructions 13
Table 2 Suggested Minimum Wire Size Data Main Input 1 Output Voltage kVA FLA OPD Suggested feeder wire size 2 (AWG) FLA OPD 3 Suggested feeder wire size 4 (AWG) 208V 100 125 150 200 311 389 466 622 400 500 600 800 2-000* 2-250 kcmil* 2-350 kcmil* 3-300 kcmil* 277 347 416 555 350 450 600 700 500 kcmil 2-0000* 2-350 kcmil* 2-500 kcmil* 240V 100 125 150 200 269 337 404 539 350 450 500 700 500 kcmil 2-000* 2-250 kcmil* 2-500 kcmil* — — — 380V 100 125 150 200 170 213 255 340 225 300
1.2.
Figure 9 16 Typical Junction Box Connections Installation Instructions
1.2.
1.2.
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Figure 11 Intermodule Wiring, 150-200 kVA 20 Installation Instructions
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Figure 13 Typical Control Wiring for Units Without Monitoring Installation Instructions 23
Figure 14 Typical Control Wiring for Units With Monitoring 24 Installation Instructions
2.0 EQUIPMENT INSPECTION AND START-UP 2.1 Internal Inspection $ýGHWDLOHGýLQWHUQDOýLQVSHFWLRQýVKRXOGýEHýSHUIRUPHGýDIWHUýWKHýXQLWýLVýLQýSODFHýDQGýEHIRUHýLWýLVýHQHUð JL]HGñýWRýHQVXUHýWURXEOHðIUHHýVWDUWðXSïý7KHýVDPHýLQWHUQDOýLQVSHFWLRQýVKRXOGýEHýFDUULHGýRXWýZKHQý SHUIRUPLQJýSUHYHQWLYHýPDLQWHQDQFHï $ :$51,1* 9(5,)<ý7+$7ý$//ý,1&20,1*ý32:(5ý$1'ý&21752/ý &,5&8,76ý$5(ý'(ð(1(5*,=('ý$1'ý/2&.
Table 5 Torque Specifications (Unless Otherwise Labeled) A. Nut and Bolt Combinations Grade 2 Standard Electrical Connections with Belleville Washers Bolt Shaft Size lb-in N-m lb-in N-m 1/4 53 6.0 46 5.2 5/16 107 12.1 60 6.8 3/8 192 21.7 95 10.7 1/2 528 60.0 256 28.9 B. Main Input and Main Output Circuit Breakers Compression Lug Wire Size lb-in N-m Up to 110 Amp #14 - #10 #8 - #3 #2 - #3/0 35 100 150 4.0 11.4 17.1 125 to 250 Amp #3 - #1 #1/0 - 350 kcmil 200 275 22.
3.0 INSPECTION AND START-UP CHECKLIST 8QLWý6HULDOý1XPEHUã BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB 8QLWý0RGHOý1XPEHUã BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB 'DWHã 3.1 Inspection $ :$51,1* $//ý(48,30(17ý,163(&7,21ý352&('85(6ý$5(ý72ý%(ý 3(5)250('ý:,7+ý32:(5ý72ý7+(ý81,7ý7851('ý2))ý$1'ý /2&.
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4.0 OPERATING INSTRUCTIONS 4.
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Table 7 36 Monitored Parameters Data Definitions Field Number Data Item Units 1 Input Voltage A-B Volts 2 Input Voltage B-C Volts 3 Input Voltage C-A Volts 4 Output Voltage X-Y Volts 5 Output Voltage Y-Z Volts 6 Output Voltage Z-A Volts 7 Output Voltage X-N Volts 8 Output Voltage Y-N Volts 9 Output Voltage Z-N Volts 10 Output Current X Amps 11 Output Current Y Amps 12 Output Current Z Amps 13 Neutral Current Amps 14 Ground Current 0.
5.0 MAINTENANCE 5.
5.
Capacitor Currents Date Input Voltages Output Voltages C1 C2 C3 C4 C1+C2+C3 ________ A-B= B-C= C-A= AVG = _______ _______ _______ _______ X-Y= Y-Z= Z-A= AVG = ____ ____ ____ ____ X-N= Y-N= Z-N= AVG = ____ ____ ____ ____ ∅A = ∅B = ∅C = AVG = ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ _ _ _ _ _______ _______ _______ _______ ________ A-B= B-C= C-A= AVG = _______ _______ _______ _______ X-Y= Y-Z= Z-A= AVG = ____ ____ ____ ____ X-N= Y-N= Z-N= AVG =
40 Maintenance
Datawave® Magnetic Synthesizer 100 kVA to 200 kVA; 50 and 60 Hz Technical Support U.S.A. Outside the U.S.A. U.K. 1-800-222-5877 614-841-6755 +44 (0) 1793 553355 France +33 1 4 87 51 52 Germany +49 89 99 19 220 Italy Netherlands E-mail Web site Worldwide FAX tech support +39 2 98250 1 +00 31 475 503333 upstech@liebert.com http://www.liebert.
