L−force Communication Ä.IFJä EDS82ZAFPC010 .
i 1 2 3 4 5 2 Contents About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents 6 7 8 9 10 i Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6.1 Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 6.2 Commissioning steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 6.3 Configuring the host system (master) . . . . . . . . . . . . . . . . . . . . . . .
i 11 12 4 Contents Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 11.1 Particularities for use in conjunction with Lenze standard devices . . . . . . . . . . . . 84 11.2 Consistent parameter data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 11.3 Parallel operation of AIF and FIF interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About this documentation 1 0Fig. 0Tab. 0 1 About this documentation Contents This documentation exclusively contains descriptions of the function modules E82ZAFPC001 (PROFIBUS−DP) and E82ZAFPC010 (PROFIBUS−DP PT). Note! This documentation supplements the mounting instructions supplied with the function module and the documentation for the standard devices used.
1 About this documentation Document history Target group This documentation is intended for all persons who plan, install, commission and maintain the networking and remote service of a machine. Tip! Information and auxiliary devices related to the Lenze products can be found in the download area at http://www.Lenze.com 1.1 Document history Material no. Version Description − 1.0 11/2001 TD06 First edition − 2.
About this documentation 1 Conventions used 1.2 Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Point Decimal separator Decimal Standard notation Hexadecimal 0x[0 ... 9, A ... F] Binary l Nibble In quotation marks Point In general, the decimal point is used. For instance: 1234.
1 About this documentation Notes used 1.4 Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning Danger! Danger of personal injury through dangerous electrical voltage.
Safety instructions 2 General safety information 2 Safety instructions Note! It is absolutely vital that the stated safety measures are implemented in order to prevent serious injury to persons and damage to material assets. Always keep this documentation to hand in the vicinity of the product during operation. 2.
2 Safety instructions Device− and application−specific safety instructions 2.2 Device− and application−specific safety instructions ƒ During operation, the function module must be firmly connected to the standard device. ƒ With external voltage supply, always use a separate power supply unit, safely separated to EN 61800−5−1 ("SELV"/"PELV"), in every control cabinet. ƒ Only use cables corresponding to the given specifications ( 24).
Product description 3 Application as directed 3 Product description 3.1 Application as directed The E82ZAFPC001 function module ... ƒ is an accessory module for use in conjunction with the following Lenze standard devices: Product range Device designation From hardware version Frequency inverter 8200 vector Vx14 8200 motec Vx14 starttec Vx1x Motor starter ƒ is a device intended for use in industrial power systems.
3 Product description Identification 3.2 Identification APPLICATION A22APPLICATION 010 / 3A22 010 / 3A22 L Type Id.-No. Prod.-No. Ser.-No. E82AF000P0B201XX E82ZAFX005 Type code E82ZAF P C 0xx 3A 10 Device type PROFIBUS−DP Version Variant 001: Coated design 010: PT design Hardware version Software version 12 EDS82ZAFPC010 EN 4.
Product description 3 Product features 3.3 Product features ƒ Interface module for the PROFIBUS communication system which can be connected to the AIF slots of the Lenze 8200 vector, 8200 motec and starttec device series. ƒ Support of the PROFIBUS−DP−V0 communication profile ƒ Drive profile: – DRIVECOM profile "Drive technology 20" (can be switched off) ƒ Support of I&M0 functionality for standard device identification ƒ Automatic detection of the baud rate (9.6 kbps ...
3 Product description Connections and interfaces 3.4 Connections and interfaces E82ZAFPC001function module E82ZAFPC001 4 0 1 2 3 +A B CN VP A ON B 40 7 39 28 20 59 7 E82ZAFP004/AFX009 Pos.
Technical data 4 General data 4 Technical data 4.1 General data Field Order designation PUO ID number Communication profile (DIN 19245 Part 1 and Part 3) Communication medium Drive profile Network topology PROFIBUS stations Baud rate [kbps] Process data words DP user data length Max. number of bus devices Max. cable length per bus segment External DC−voltage supply 4.
4 Technical data Protective insulation 4.3 Protective insulation Danger! Dangerous electrical voltage If Lenze controllers are used on a phase earthed mains with a rated mains voltage ³ 400 V, protection against accidental contact is not ensured without implementing external measures.
Technical data 4 Connection terminals 4.4 Connection terminals E82ZAFPC001function module Terminal strip X3/ VP 28 20 59 Level: 5 V (reference: GND3) Load capacity: Imax = 10 mA External supply of terminal with U(ext.) = +12 V DC − 0% ... +30 V DC + 0% DC voltage source for internal supply of controller inhibit (CINH) U = + 20 V (reference: GND1), Imax = 20 mA External supply of function module with U(ext.) = +24 V DC ± 10% E82ZAFPC010 function module Terminal strip X3.
4 Technical data Communication time 4.5 Communication time The communication time is the time between the start of a request and the arrival of the corresponding response. The communication times depend on ... ƒ the processing time in the controller ƒ the transmission delay time – the baud rate – the telegram length Processing time 8200 vector / 8200 motec / starttec There are no interdependencies between parameter data and process data. 18 ƒ Parameter data: approx.
Technical data 4 Dimensions 4.6 Dimensions E82ZAFPC001function module E82ZAFL011B All dimensions in mm 64 72 E82ZAFPC010 function module 15 51 30 E82ZAFP007 All dimensions in mm EDS82ZAFPC010 EN 4.
5 Installation Mechanical installation 5 Installation Danger! Inappropriate handling of the function module and the standard device can cause serious injuries to persons and damage to material assets. Observe the safety instructions and residual hazards included in the documentation of the standard device.
Installation 5 Electrical installation Wiring according to EMC (CE−typical drive system) 5.2 Electrical installation 5.2.1 Wiring according to EMC (CE−typical drive system) For wiring according to EMC requirements observe the following points: Note! ƒ Separate control cables/data lines from motor cables. ƒ Connect the shields of control cables/data lines at both ends in the case of digital signals.
5 Installation Electrical installation Wiring with a host (master) 5.2.2 Wiring with a host (master) Basic design of a PROFIBUS network with RS485 cabling without repeater 1 3 3 starttec 8200 vector 8200 motec + E82ZAFPC0xx 2 3 starttec 8200 vector 8200 motec + E82ZAFPC0xx 2 starttec 8200 vector 8200 motec + E82ZAFPC0xx 2 01200 mm E82ZAFP005 No. Element Note 1 Host E.g.
Installation 5 Electrical installation Wiring with a host (master) Number of bus devices M R S S S R S 1 S 2 3 2133PFB004 Segment Master (M) Slave (S) Repeater (R) 1 1 2 31 30 − − 2 − 30 1 3 − 30 1 Tip! Repeaters do not have a device address. When calculating the maximum number of bus devices, they reduce the number of devices by 1 on each side of the segment. Repeaters can be used to build up line and tree topologies. The maximum total bus system expansion depends on ...
5 Installation Electrical installation Wiring with a host (master) Specification of the transmission cable Note! Only use cables complying with the listed specifications of the PROFIBUS user organisation. Field Values Specific resistance 135 ... 165 W/km, (f = 3 ... 20 MHz) Capacitance per unit length £ 30 nF/km Loop resistance < 110 W/km Core diameter > 0.64 mm Core cross−section > 0.
Installation 5 Electrical installation Voltage supply 5.2.3 Voltage supply Internal DC voltage supply E82ZAFPC001function module The internal voltage is provided at terminal X3/20. It serves to supply the controller inhibit (CINH). GND1 GND1 GND2 GND3 X3 + +20V +5V A B CN VP A B 40 7 39 28 20 59 7 T/R(A) T/R(B) T/R(A) T/R(B) E82ZAFP001 The min. wiring requirements for operation E82ZAFPC010 function module The internal voltage is provided at terminal X3.3/20.
5 Installation Electrical installation Voltage supply External voltage supply Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800−5−1 ("SELV"/"PELV") in the case of external voltage supply and larger distances between the control cabinets. External voltage supply of the function module is required if communication via the fieldbus is to be maintained even when the power supply of the standard device fails.
Installation 5 Electrical installation Voltage supply E82ZAFPC010 function module External voltage supply with one voltage source for ƒ X3.3/28 (controller inhibit (CINH)) T/R(A) T/R(B) GND1 GND1 GND2 +20V X3.1 X3.2 59 7 A B T/R(A) X3.3 7 _39 28 20 + T/R(B) E82ZAFP012 The min. wiring requirements for operation External voltage supply with two voltage sources for 1. X3.3/28 (controller inhibit (CINH)) 2. X3.2/59 (function module) T/R(A) T/R(B) GND1 GND1 GND2 +20V X3.1 T/R(A) A B X3.
5 Installation Electrical installation Terminal assignment 5.2.
Installation 5 Electrical installation Terminal assignment E82ZAFPC010 function module T/R(A) T/R(B) GND1 GND1 GND2 +20V X3.1 A B X3.2 59 7 X3.3 7 39 28 20 E82ZAFP011 Terminal X3.
5 Installation Electrical installation Cable cross−sections and screw−tightening torques 5.2.5 Cable cross−sections and screw−tightening torques Range Values Electrical connection Terminal strip with screw connection Possible connections rigid: 1.5 mm2 (AWG 16) flexible: without wire end ferrule 1.0 mm2 (AWG 18) with wire end ferrule, without plastic sleeve 0.5 mm2 (AWG 20) with wire end ferrule, with plastic sleeve 0.5 mm2 (AWG 20) Tightening torque 0.22 ... 0.25 Nm (1.9 ... 2.
Installation 5 Electrical installation Use of plug connectors 5.2.6 Use of plug connectors Stop! Observe the following to prevent any damage to plug connectors and contacts: ƒ Only pug in / unplug the plug connectors when the controller is disconnected from the mains. ƒ Wire the plug connectors before plugging them in. ƒ Unused plug connectors must also be plugged in. Use of plug connectors with spring connection E82ZAFX013 EDS82ZAFPC010 EN 4.
5 Installation Bus cable length Use of plug connectors 5.3 Bus cable length Max.
Commissioning 6 Before switching on 6 Commissioning During commissioning, system−dependent data as e.g. motor parameters, operating parameters, responses and parameters for fieldbus communication are selected for the controller. In Lenze devices, this is done via codes. The codes are stored in numerically ascending order in the Lenze controllers and in the plugged−in communication/function modules. In addition to these configuration codes, there are codes for diagnosing and monitoring the bus devices.
6 Commissioning Commissioning steps 6.2 Commissioning steps Note! Do not change the setting sequence. Step−by−step commissioning of the function module with the DRIVECOM device control is described below. Step Description Detailed information 1. Configure master system (master) for communication with the function module. 36 2. Inhibit standard device via terminal 28 (CINH). l Set terminal 28 to LOW level. l Later the standard device can be inhibited and enabled via the bus.
Commissioning 6 Commissioning steps Step 9. 10. 11. 12. 13. 14. 15. 16. EDS82ZAFPC010 EN 4.0 Description Detailed information POW9: PWM voltage (MCTRL1−VOLT−ADD) POW10: PWM angle (MCTRL1−PHI−ADD) Assign process data output words of the standard device to the process data input words (PIW) of the master via C1510.
6 Commissioning Configuring the host system (master) 6.3 Configuring the host system (master) The host must be configured before communication with the communication module is possible. Master settings For configuring the PROFIBUS, the device data base file (GSE file) of the communication module has to be imported into the configuring software of the master. Tip! The GSE file can be downloaded from www.Lenze.com. 36 EDS82ZAFPC010 EN 4.
Commissioning 6 Configuring the host system (master) Device data base file The following configurations are saved in the device data base file LENZ00DA.GSE: Modules in LENZ00DA.GSE Parameter data Process data without/with consistency without/with consistency Without PAR (Cons.) + PZD (n Words) PAR (Cons.) + PZD (n Words Cons.) PAR + PZD (n Words) With Without · n words · · PZD (n Words) Without parameter data channel PZD (n Words Cons.
6 Commissioning Configuring the host system (master) Adapting device controls 6.3.
Commissioning 6 Configuring the host system (master) Defining the user data length 6.3.2 Defining the user data length The user data length is defined during the initialisation phase of the PROFIBUS. It is possible to configure up to 10 process data words (see chapter "Process data transfer", 43). Optionally you can activate a parameter data channel. If the parameter data channel is active, it additionally occupies 4 words of the process input and process output data.
6 Commissioning Activating the bus terminating resistor 6.4 Activating the bus terminating resistor 0 + 0 ON 1 A B CN VP A B 40 7 39 28 20 59 7 E82ZAFPC004 E82ZAFPC004 DIP switch DIP switch = ON Integrated active bus terminating resistor is switched on DIP switch = OFF Integrated active bus terminating resistor is switched off 40 EDS82ZAFPC010 EN 4.
Commissioning 6 Setting the node address 6.5 Setting the node address To address the basic devices, each device (station) is allocated a different node address in the PROFIBUS−DP network. Valid address range: 3 126 (Lenze setting: 3) The node address can be selected freely via code C1509. It can be set with ƒ the keypad, ƒ the PC / communication module, type 2102 LECOM, or ƒ the class 2 master. EDS82ZAFPC010 EN 4.
6 Commissioning Connecting the mains voltage 6.6 Connecting the mains voltage Note! If the external voltage supply of the function module is used, the supply must be switched on as well. ƒ The standard device will be ready for operation approx. 1 s after switching on the supply voltage. ƒ Controller inhibit is active. ƒ The green LED at the front of the function module is lit (only visible in the case of the 8200 vector frequency inverter).
Process data transfer 7 7 Process data transfer PROFIBUS transmits parameter data and process data between the host (master) and the controllers connected to the bus (slaves). Depending on their time−critical nature, the data are transmitted via different communication channels. ƒ Process data are transmitted via the process data channel. ƒ Process data serve to control the drive controller. ƒ The transmission of process data is time−critical.
7 Process data transfer Lenze device control Process output data configuration 7.1 Lenze device control Codes C1510 (process input data) and C1511 (process output data) can be used to freely assign up to 10 process data words of the PROFIBUS to the process data words of the controller. Note! ƒ The PROFIBUS master sends process output data in up to 10 process data output words (POW) to the slave.
Process data transfer 7 Lenze device control Process output data configuration C1511: Configuration of process output data Possible settings Code Subcode C1511 Index 23064d = 5A18h 1 (POW1) Lenze Selection 17 see table below 2 (POW2) 3 3 (POW3) 4 4 (POW 4) 5 5 (POW 5) 6 6 (POW 6) 7 7 (POW 7) 8 8 (POW 8) 9 9 (POW 9) 10 10 (POW 10) 11 Data type FIX32 The process data output words (POW) of the master can be freely assigned to bit control commands or setpoints of the controller via
7 Process data transfer Byte 35 Byte 36 Byte 33 Byte 34 DRIVECOM-CTRL PROFIdrive-CTRL Lenze device control Process output data configuration FIF-IN CTRL.B0 CTRL.B1 CTRL.B2 … CTRL.B13 CTRL.B14 CTRL.B15 CTRL.B0 CTRL.B1 CTRL.B2 … FIF-OUT CTRL.B13 CTRL.B14 CTRL.B15 C0410/1 = 200 C0410/2 = 200 C0410/3 = 200 FIF-CTRL.B0 FIF-CTRL.B1 Byte 1 FIF-CTRL.B2 FIF-CTRL.B3 … QSP DCTRL C0410/4 = 200 C0410/5 = 200 C0410/6 = 200 C0410/7 = 200 C0410/8 = 200 C0410/9 = 200 FIF-CTRL.B4 FIF-CTRL.
Process data transfer 7 Lenze device control Process output data configuration FIF control word 1 (FIF−CTRL1) FIF control word 2 (FIF−CTRL2) Bit Assignment Bit 0/1 JOG values (NSET1−JOG2/3 | NSET1−JOG1/3) 0 Bit 2 1 0 0 0 0 1 C0046 active JOG1 (C0037) active 1 1 0 1 JOG2 (C0038) active JOG3 (C0039) active 1 0 1 Not active Active (deceleration via QSP ramp C0105) 0 1 Not active Active (PCTRL1−I−OFF) 0 1 Not active Active (deceleration via C0013) 0 1 Not active Active 0 1 Not ac
7 Process data transfer Lenze device control Process input data configuration 7.1.2 Process input data configuration The assignment of the bit status information or the actual controller values to the up to 10 process data input words (PIW) of the master can be freely configured: ƒ To call DRIVECOM−conform status information, assign the DRIVECOM status word to a PIW (C1511/x = 18). The FIF status word 1 is mapped to the DRIVECOM status word.
Process data transfer 7 Lenze device control Process input data configuration CTRL.B1 CTRL.B2 … FIF-IN CTRL.B13 CTRL.B14 CTRL.B15 STAT.B0 NSET1 PCTRL1 MCTRL1 DCTRL1 STAT.B1 STAT.B2 … STAT.B13 STAT.B14 STAT.B15 FIF-STAT.B0 FIF-STAT.B1 FIF-STAT.B16 FIF-STAT.B17 FIF-STAT.B31 MCTRL1-NOUT+SLIP MCTRL1-NOUT MCTRL1-IMOT PCTRL1-ACT PCTRL1-SET1 PCTRL1-OUT MCTRL1-MOUT MCTRL1-DCVOLT NSET1-RFG1-IN NSET1-NOUT 16 bits 16 bits 16 bits 16 bits 16 bits 16 bits 16 bits 16 bits 16 bits 16 bits Byte 4 … FIF-STAT.
7 Process data transfer Lenze device control Process input data configuration FIF status word 1 (FIF−STAT1) FIF status word 2 (FIF−STAT2) Bit Assignment Bit 0 Current parameter set bit 0 (DCTRL1−PAR−B0) 0 0 1 Parameter set 1 or 3 active Parameter set 2 or 4 active 0 1 Power outputs enabled Power outputs inhibited 1 Pulse inhibit (DCTRL1−IMP) 2 Assignment Current parameter set bit 1 (DCTRL1−PAR−B1) 0 1 1 TRIP, Qmin or pulse inhibit active (DCTRL1−TRIP−QMIN−IMP) 0 1 Imax limit (MCTRL1−IMAX
Process data transfer 7 DRIVECOM control DRIVECOM state machine 7.2 DRIVECOM control 7.2.1 DRIVECOM state machine The control information is provided by the function module via the control word. ƒ The controllers have standardised device states according to DRIVECOM Profile 20. ƒ Information on the current device status is stored in the DRIVECOM parameter "status word". ƒ Commands in the DRIVECOM parameter "control word" can change the device status.
7 Process data transfer DRIVECOM control DRIVECOM control word 7.2.
Process data transfer 7 DRIVECOM control DRIVECOM status word 7.2.
7 Process data transfer DRIVECOM control Bit control commands 7.2.4 Bit control commands The bit control commands of the control word depend on other bit settings. The command is executed only for the following bit patterns: Bit control commands Bits of the control word Note Command Meaning 7 6 5 4 3 2 1 0 Standstill From different device states ð "Ready to switch on" Transition ð "Switched on" Transition ð"Operation enabled" The controller inhibit (CINH) is deactivated.
Process data transfer 7 DRIVECOM control Status bits 7.2.5 Status bits The current device status is unambiguously coded in the bits 0 ... 6 of the status word: Status bits Bits of the status word Note Device status Meaning 6 5 4 3 2 1 0 Not ready to switch on Controller is being initialised and is not yet ready to operate. After initialisation automatically ð "Ready to switch on" 0 x x 0 0 0 0 Switch−on inhibit Controller inhibited (CINH).
8 Parameter data transfer 8 Parameter data transfer PROFIBUS transmits parameter data and process data between the host (master) and the drives connected to the bus (slaves). Depending on their time−critical nature, the data are transmitted via different communication channels. ƒ Parameter data are transmitted via the parameter data channel. – DRIVECOM parameter data channel – PROFIdrive parameter data channel (DP−V0 / DP−V1) ƒ The parameter data channel provides access to all Lenze codes.
Parameter data transfer 8 DRIVECOM parameter data channel Addressing of the parameter data 8.1 DRIVECOM parameter data channel The DRIVECOM parameter data channel ... 8.1.1 ƒ enables parameter setting and diagnostics of the controller. ƒ allows access to all Lenze parameters (codes). ƒ additionally occupies 4 words of the input and output data words in the master. ƒ has an identical structure for both directions of transmission.
8 Parameter data transfer DRIVECOM parameter data channel Telegram structure Byte 1: Service, request and response control for the parameter data channel Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index High byte Index Low byte Data 4 / Error 4 Data 3 / Error 3 Data 2 / Error 2 Data 1 / Error 1 7 6 5 4 2 1 0 3 2 1 0 Arrangement of bits 0 ... 7 in byte 1 Request Request to the controller. The bits are set only by the master.
Parameter data transfer 8 DRIVECOM parameter data channel Telegram structure Byte 2: Subindex Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index High byte Index Low byte Data 4 / Error 4 Data 3 / Error 3 Data 2 / Error 2 Data 1 / Error 1 Additional addressing via the subindex is required for those codes that have a subcode (see code table).
8 Parameter data transfer DRIVECOM parameter data channel Telegram structure Bytes 5 ... 8: Parameter value (data) / error information (error) Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index High byte Index Low byte Data 4 / Error 4 Data 3 / Error 3 Data 2 / Error 2 Data 1 / Error 1 The status of the (status) bit 7 in byte 1 (job) determines the meaning of this data field: Meaning of the bytes 5 ... 8 if ... Bit 7 = 0 Bit 7 = 1 Parameter value (data 1 ...
Parameter data transfer 8 DRIVECOM parameter data channel Error codes (DRIVECOM) 8.1.
8 Parameter data transfer DRIVECOM parameter data channel Reading parameters 8.1.5 Reading parameters General procedure 1. Define the user data range of the controller. (Where are the user data located in the host system?) Observe manufacturer−specific information. 2. Enter the address of the required parameter into the "Index" and "Subindex" fields (DP output data). 3. Request in the service byte = read request The status of the handshake bit in the service byte must be changed (DP output data). 4.
Parameter data transfer 8 DRIVECOM parameter data channel Reading parameters Result: Request telegram from master to drive: ƒ Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index Index Data 4 Data 3 Data 2 Data 1 (High byte) (Low byte) 01hex 00hex 5Fhex C2hex 00hex 00hex 00hex 00hex 00000001bin 00000000bin 01011111bin 11000010bin 00000000bin 00000000bin 00000000bin 00000000bin Waiting for change of handshake bit in the response (bit 6 here: 0
8 Parameter data transfer DRIVECOM parameter data channel Writing parameters 8.1.6 Writing parameters General procedure 1. Define the user data range of the controller. (Where are the user data located in the host system?) Observe manufacturer−specific information. 2. Enter the address of the required parameter into the "Index" and "Subindex" fields (DP output data). 3. Enter the parameter value into the "Data/Error" field. 4.
Parameter data transfer 8 DRIVECOM parameter data channel Writing parameters Result: Request telegram from master to drive: ƒ Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Service Subindex Index Index Data 4 Data 3 Data 2 Data 1 (High byte) (Low byte) 72hex 00hex 5Fhex F3hex 00hex 03hex 0Dhex 40hex 01110010bin 00000000bin 01011111bin 11110011bin 00000000bin 00000011bin 00001101bin 01000000bin Waiting for change of handshake bit (bit 6 here: 0 à 1) Response t
8 Parameter data transfer Parameter set transfer 8.2 Parameter set transfer Lenze parameter sets The 8200 vector and 8200 motec controllers have 2/4 parameter sets, whose parameters can directly be addressed with the PROFIBUS. Note! ƒ Parameter set 1 can be accessed via ... – DRIVECOM parameter data channel – PROFIdrive parameter data channel (DP−V0) – PROFIdrive parameter data channel (DP−V1) ƒ Parameter sets 2 ... 4 can be accessed via ...
Diagnostics 9 LED status displays 9 Diagnostics 9.1 LED status displays E82ZAFP00x E82ZAFP010 1 2 1 2 + A B CN VP A ON 1 B 40 7 39 28 20 59 7 E82ZAFP004 E82ZAFP008 LED Pos. Colour yellow Condition off blinking green off blinking on + EDS82ZAFPC010 EN 4.0 yellow/ green blinking Description No communication with the PROFIBUS master. Communication with the PROFIBUS master has been established via the function module. l The function module is not supplied with voltage.
9 Diagnostics Troubleshooting and fault elimination 9.2 Troubleshooting and fault elimination Fault The PROFIBUS master indicates a bus error and the yellow LED on the function module is off. The PROFIBUS master indicates a bus error and the yellow LED on the function module is blinking. The drive cannot be enabled. 68 Possible cause Remedy Check the PROFIBUS wiring. Short circuit/open circuit The bus terminatior is not activated. Activate the bus terminating resistor of the last bus device.
Codes 10 Overview 10 Codes 10.1 Overview Code Subcode Index Designation See C0002 − 24573d = 5FFDh Parameter set management 84 C0126 − 24449d = 5F81h Behaviour with communication error 75 C1500 − 23075d = 5A23h Software identification code 77 C1501 − 23074d = 5A22h Software creation date 77 C1502 1 ... 4 23073d = 5A21h Display of software identification code 77 C1503 1 ...
10 Codes Overview How to read the code table Column Code Meaning Subcode (Lenze) code The parameters of a configurable code marked with an asterisk (*) can only be accessed via the communication module. l The value of a configurable code marked with a double asterisk (**) is not transmitted with the parameter set transfer. Subcode Name Designation of the Lenze code Index Lenze Index under which the parameter is addressed.
Codes 10 Communication−relevant Lenze codes 10.2 Communication−relevant Lenze codes C1509: Bus device addressing Code Subcode C1509 Possible settings Index 23066d = 5A1Ah Lenze Selection 3 3 Data type [1] 126 FIX32 This code serves to set the bus device address. The setting in this code is only effective if the DIP switches S1 ... S7 are set to OFF. Note! ƒ The bus device addresses of networked controllers must differ from each other.
10 Codes Communication−relevant Lenze codes C1510: Configuration of process input data Possible settings Code Subcode C1510 Index 23065d = 5A19h 1 (PIW1) Lenze Selection 18 See table below 2 (PIW2) 3 3 (PIW3) 4 4 (PIW 4) 5 5 (PIW 5) 6 6 (PIW 6) 7 7 (PIW 7) 8 8 (PIW 8) 9 9 (PIW 9) 10 10 (PIW 10) 11 Data type FIX32 The bit status information or the actual values of the controller can be freely assigned to the max. 10 process data input words (PIW) of the master.
Codes 10 Communication−relevant Lenze codes C1511: Configuration of process output data Possible settings Code Subcode C1511 Index 23064d = 5A18h 1 (POW1) Lenze Selection 17 see table below 2 (POW2) 3 3 (POW3) 4 4 (POW 4) 5 5 (POW 5) 6 6 (POW 6) 7 7 (POW 7) 8 8 (POW 8) 9 9 (POW 9) 10 10 (POW 10) 11 Data type FIX32 The process data output words (POW) of the master can be freely assigned to bit control commands or setpoints of the controller via C1511.
10 Codes Communication−relevant Lenze codes C1512: Enable process output data Code Subcode Possible settings Index C1512** 23063d = 5A17h Lenze Selection 1 1 Data type [1] 65535 FIX32 If code C1511 is changed, the process output data are automatically inhibited to ensure data consistency. Code C1512 can be used to re−enable all or individual process data output words (POW). Due to the different decimal values of the bit positions, any combination of process data output words can be enabled.
Codes 10 Monitoring codes 10.3 Monitoring codes C0126: Behaviour with communication error Code C0126 Subcode Possible settings Index 24449 (0x5F81) Lenze 10 Data type Selection 0 [1] 10 FIX32 0: All monitoring functions deactivated. 2: Monitoring of internal communication active Monitoring of internal communication between function module and controller. If the monitoring function is activated, a communication abort initiates TRIP (CE5).
10 Codes Monitoring codes C1513: Monitoring response time of PZD communication Code Subcode C1513 Possible settings Index 23062d = 5A16h Lenze Selection 3000 0 Data type [1 ms] 65535 FIX32 The value of the response monitoring time is provided by the master. Note! A change in the monitoring time becomes effective immediately. Monitoring starts with the receipt of the first telegram. The setting C1513 = 0 deactivates the monitoring function.
Codes 10 Diagnostics codes 10.4 Diagnostics codes C1500: Software identification code Code Subcode Possible settings Index Lenze C1500 23075 (0x5A23) Data type Selection VS Here the software identification code is displayed, e.g. "82ZAFU0B_20000". The code contains a string with a length of 14 bytes. C1501: Software creation date Code Subcode Possible settings Index Lenze C1501 23074 (0x5A22) Data type Selection VS Here the software creation date and time are displayed, e.g.
10 Codes Diagnostics codes C1516: Display baud rate Code Subcode Possible settings Index Lenze 23059d = 5A13h C1516 Data type Selection 0 0: 12 Mbps 1: 6 Mbps 2: 3 Mbps 3: 1.5 Mbps 4: 500 kbps 5: 187.5 kbps 6: 93.75 kbps 7: 45.45 kbps 8: 19.2 kbps 9: 9.
Codes 10 Diagnostics codes C1520: Display of all words to master Code Subcode C1520 Possible settings Index 23055d = 5A0Fh Lenze Selection 0 Data type [1] 65535 U16 1 (PIW1) ... 10 (PIW10) Display of the master’s process data input words PIW1 ... PIW10 in the different subcodes. All words are displayed. Only the configured words are valid.
10 Codes Diagnostics codes Subcode Process data word 1 FIF control word 1 (FIF−CTRL1) 2 FIF control word 2 (FIF−CTRL2) 3 Setpoint 1 (NSET1−N1) 4 Setpoint 2 (NSET1−N2) 5 Additional setpoint (PCTRL1−NADD) 6 Actual process controller value (PCTRL1−ACT) 7 Process controller setpoint (PCTRL1−SET1) 8 Reserved 9 Torque setpoint or torque limit value (MCTRL1−MSET) 10 PWM voltage (MCTRL1−VOLT−ADD) 11 PWM angle (MCTRL1−PHI−ADD) 12 Reserved 13 FIF−IN.W1 14 FIF−IN.W2 15 FIF−IN.W3 16 FIF−IN.
Codes 10 Diagnostics codes C1526: Display of last configuration data Code Subcode C1526 Possible settings Index 23049d = 5A09h Lenze Selection 0 Data type [1] 65535 FIX32 1: byte 1 2: byte 2 3: byte 3 This code displays the current configuration frame selected in the PROFIBUS master via the GSE file.
10 Codes Diagnostics codes C1530: PROFIBUS diagnostics Code Subcode Possible settings Index C1530 23045d = 5A05h Lenze Selection See below Data type FIX32 This code gives information on the current status of the PROFIBUS. Selection Bit Meaning 0 Reserved 1 Reserved 2 Reserved 3 Reserved 5/4 Explanation State of the DP state machine (DP−STATE) 00 WAIT_PRM The slave waits for a parameter data telegram after booting.
Codes 10 Diagnostics codes C1531: Bus counter Code Subcode C1531 Possible settings Index 23044d = 5A04h Lenze Selection 0 Data type [1] 65535 FIX32 1 ... 4 Depending on the subcode, the following bus states are displayed: ƒ Subcode 1: data cycles per second ƒ Subcode 2: total data cycles ƒ Subcode 3: total parameterisation events ƒ Subcode 4: total configuration events Tip! When the maximum count value of 65535 is reached, the counter starts again with 0. EDS82ZAFPC010 EN 4.
10 Codes Important controller codes 10.5 Important controller codes C0002: Parameter set management (Extract from code table) Code Subcode C0002 ƒ 24573 (0x5FFD) Lenze Selection 0 See below Data type FIX32 Parameter set management: Selection Description 0 PAR1 ... PAR4: l Parameter sets of the controller l PAR1 ...
Codes 10 Important controller codes ƒ Transferring parameter sets with the keypad: Selection Important You can use the keypad to transfer parameter sets to other controllers. During the transfer, access to the parameters via other channels will be inhibited! Overwrite all available parameter sets (PAR1 ...
11 Appendix Particularities for use in conjunction with Lenze standard devices 11 Appendix 11.1 Particularities for use in conjunction with Lenze standard devices Use of function module in conjunction with starttec motor starter Note! If the function module is used in conjunction with the starttec motor starter, solely the Lenze device control is effective.
Appendix 11 Consistent parameter data 11.2 Consistent parameter data In the PROFIBUS communication system, data are permanently exchanged between the host (CPU + PROFIBUS master) and the standard device via the plugged−on slave interface module. Both the PROFIBUS master and the CPU (central processing unit) of the host access a joint memory − the dual port memory (DPM).
11 Appendix Consistent parameter data Configuring consistent data Consistency is achieved by an appropriate PROFIBUS master configuration. Please refer to the corresponding documentation for your configuring software for this purpose. Tip! Consistency configuration depends on the PROFIBUS master configuring software. When using a Siemens−S5 PLC, please consider: ƒ Consistency is switched on by any word in the consistent area ƒ Consistency must be switched off by a specific switch−off word.
Appendix 11 Parallel operation of AIF and FIF interfaces 11.3 Parallel operation of AIF and FIF interfaces Note! The option of parallel operation ... ƒ of a communication module (AIF) and a function module (FIF) exists for the standard devices 8200 vector and Drive PLC. ƒ of two function modules (FIF) exists for the standard devices 8200 motec, Drive PLC and starttec.
11 Appendix Parallel operation of AIF and FIF interfaces Notes on parallel operation For internal voltage supply, the jumper must be plugged on at the indicated position. 0 8200vec073 External voltage supply (delivery state) Voltage supply through internal voltage source 0 90 0 EDS82ZAFPC010 EN 4.
Index 12 12 Index A C1531: Bus counter, 83 Access to Lenze codes, DRIVECOM, 57 Cable cross−sections, 30 Adapting device controls, 38 Cable specification, 24 Address settings, 41 CE−typical drive system, 21 Addressing Codes, 69 − Lenze parameters (DRIVECOM), 57 − parameter data (DRIVECOM), 57 − Parameter sets, 66 Commissioning, 33 Commissioning steps, 34 Communication medium, 15 Ambient conditions, 15 Communication profile, 15 − Climate, 15 Communication time, 18 Application as directed,
12 Index E E82ZAFPC00x − external supply, 17 − load on ext. supply, 17 E82ZAFPC010 − external supply, 17 − load on ext.
Index Parameter data channel, DRIVECOM, 57 − addressing of the parameter data, 57 − Lenze parameters (DRIVECOM), 57 − telegram structure, 57 S Parameter set management, 84 Safety instructions, 9 − application as directed, 11 − definition, 8 − device− and application−specific, 10 − layout, 8 Parameter set transfer, 66 Screw−tightening torques, 30 Parameter sets, Lenze, 66 Setting the node address, 41 Plug connectors, 31 − Use, spring connection, 31 Settings, Master, 36 Pollution, 15 Status displa
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