L−force Controls Ä.No$ä BA_CSx8xx .No$ Operating Instructions Industrial PC Power Fail Status Power Fail Status F1 F1 F2 F2 + F3 7 F3 - 8 9 4 5 6 1 2 3 > < $ - & + § = , 0 ∗ A 7 / | B 8 F 5 Fail J 1 2 M Bs 0 .
Please read these instructions before you start working! Follow the enclosed safety instructions.
Contents 1 2 3 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.3 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i 6 7 8 9 4 Contents Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 6.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 6.2 Wiring according to EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 6.5 Connecting the supply and peripheral devices . . . . . . . . . . . . . . . . . .
About this documentation 1 Document history 0Fig. 0Tab. 0 1 About this documentation Contents This documentation provides you with information about the intended use of the Industrial PC. The present manual is part of the "PC−based automation" manual collection which you can find on the DVDs of the same name. Target group This documentation is directed at qualified skilled personnel according to IEC 60364.
1 About this documentation Conventions used 1.2 Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Point Decimal separator In general, the decimal point is used. For instance: 1234.
About this documentation 1 Notes used 1.3 Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning Danger! Danger of personal injury through dangerous electrical voltage.
2 Safety instructions General safety information 2 Safety instructions 2.1 General safety information Scope The following general safety instructions apply to all Lenze drive and automation components. The product−specific safety and application notes given in this documentation must be observed! For your own safety Danger! Disregarding the following basic safety measures may lead to severe personal injury and damage to material assets! 8 ƒ Lenze drive and automation components ... ...
Safety instructions 2 General safety information Transport, storage ƒ Transport and storage in a dry, low−vibration environment without aggressive atmosphere; preferably in the packaging provided by the manufacturer. – Protect against dust and shocks. – Comply with climatic conditions according to the technical data. Mechanical installation ƒ Install the product according to the regulations of the corresponding documentation.
2 Safety instructions General safety information Maintenance and servicing ƒ The components are maintenance−free if the required operating conditions are observed. ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals.
Safety instructions 2 Product−specific safety instructions 2.2 BA_CSx8xx EN 3.0 Product−specific safety instructions ƒ Protect the device against direct solar radiation, since the housing may heat up strongly. ƒ The device is classified as a class A device and can cause radio interference in residential areas. In this case, the operator may have to take special measures. Any costs arising from these measures have to be paid by the operator.
2 Safety instructions Safety instructions for the installation according to UL 2.3 Safety instructions for the installation according to UL Original − English Approval Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number E236341) Ratings ƒ Input 24 V DC, max. 65 W (65 VA) ƒ Max. ambient temperature 40 °C ƒ Environmental ratings: Type 1 Enclosure ƒ Optional communication ratings: – RS232−Connection: max. 3 A – USB−Connection, PS/2−Connection: max.
Safety instructions 2 Safety instructions for the installation according to UL Original − French Homologation Underwriter Laboratories (UL), UL508 et CSA C22.
3 Product description Scope of supply 3 Product description 3.1 Scope of supply Quanti Name ty 1 Command station 1 Connection plug for voltage supply 1 Fixing adapter (option) 1 DVD "PC based Automation" 1 Test report 1 Device pass card Note! After receipt of the delivery, check immediately whether the items match the accompanying papers. We do not accept any liability for deficiencies claimed subsequently.
Product description 3 Application as directed 3.2 Application as directed The industrial PC is used as directed if it is solely used for implementing control and operating concepts or for presenting information in usual industrial and commercial fields. A different use, or one beyond these purposes, is not permissible.
3 Product description Device features 3.
Product description 3 Device features Command Station CS 5810 Command Station CS 5810 TC l l l l XGA touchscreen 38.1 cm (15") 3 freely assignable function keys Up to 7 freely assignable switching elements Emergency−off switch l l l XGA touchscreen 38.1 cm (15") 12 freely assignable function keys Numeric keypad, control keys, level switch−over Alpha l l l XGA touchscreen 38.
3 Product description Identification 3.4 Identification 31855 Aerzen; Germany Made in Germany Type 107AT12345 107AT12345 DVIUSB−012 18 Type designation Type code (catalogue/order no.) Technical data Customised material number Bar code with serial number Manufacturer address Certification CE mark BA_CSx8xx EN 3.
Product description 3 Identification Type code CS x8xx EP8GAS x x x x x x x x x 000−0 x xx x x x x xxx Screen diagonal (resolution) 6 = 38.1 cm (15") / 1024 x 768 pixels 7 = 48.
3 Product description Identification Type code CS x8xx EP8GAS x x x x x x x x x 000−0 x xx x x x x xxx External memory card 00 = without C3 = Compact Flash ³512 MB C6 = Compact Flash ³4 GB C7 = Compact Flash ³8 GB Operating system 0 = without 4 = Windowsâ CE 6 Prof. 5 = Windowsâ Embedded Std. 2009 on Compact Flash 6 = Windowsâ Embedded Std. 2009 on hard disk 7 = Windowsâ XP B = Thin Client Control technology runtime software 0 = without 1 = LPC1000 (V2.x) 2 = MPC1200 (V2.
Product description 3 Controls and displays 3.5 Controls and displays 0 PS/2 1 8 LAN 4 USB 2 3 RS232 9 Power Fail Status F1 F2 + F3 - CF Card MC Card Reset ACU UPS 5 6 24 V DC 7 CS57x0−001 Pos.
3 Product description Options Add−on components 3.6 Options 3.6.
Product description 3 Options Adapter plates Keyboard CSB MF2 E l Esc ° ^ F1 ! F2 Q@ W A > < | Strg F3 § 3³ " 2² 1 4 E€ X F5 5 6 R D S Y F4 $ F C & T B F7 ( 8 [ U H G V F6 / 7 { Z J N F8 F9 = 0 } ) 9 ] I K M Alt ´ Ü Ö L ; , F10 ? ß \ P O Ä F11 F12 ` * Druck Rollen Einfg Pos.
3 Product description Options ACU UPS control unit 3.6.3 ACU UPS control unit Description The optional ACU UPS control unit in connection with a battery or capacitor pack adds a UPS functionality to the Industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800, and 3241 C series. The ACU UPS control unit is either pre−equipped by the factory or can be refitted by the Lenze Service staff.
Product description 3 Baseboard 3.7 Baseboard FLAT-PANEL-LVDS FAN0 VGA POWER HARDDISK / CD-ROM X4 X3 0 1 5 FAN3 FAN2 2 20 BLIGHT X1 USB-μCON X2 3 T4A FAN1 CF-CARD USB_C USB_A RESET POWER USB_B ACCU RT GE GN MOUSE COM1 1 F1 2 4 19 CR2450 x8xx_001 BA_CSx8xx EN 3.
4 Technical data General data and operating conditions 4 Technical data 4.1 General data and operating conditions General data Conformity and approval Conformity CE EN 61000−6−4 EN 61000−6−2 EMC Directive Class A, industrial premises UL 508 CSA C22.2 Programmable Controllers (File−No.
Technical data 4 General data and operating conditions Operating conditions Mounting conditions Stand−alone operator console for support arm mounting or direct fixing to a wall, protected against direct solar radiation Mounting place Ambient conditions Climatic Storage −10 ... +60 °C Transport −10 ... +60 °C Operation Depending on the equipment ( 27) Relative humidity 10 ...
4 Technical data Electrical data 4.2 Electrical data Standard device Supply Device Fuse Current at 24 V 1) Voltage [V DC] Type Service life [years] 1.9 CS 5810 2.2 24 (+18 ... 30) 2) 57 1.9 CS 5870 1.9 CS 9800 2.7 1) 2) Type [A] CS 5800 CS 5850 Buffer battery 56 > 6 (25 °C) Without ACU UPS control unit, MC card, and USB consumer With ACU UPS Control Unit DC +20 ...
Technical data 4 Mechanical data ACU UPS control unit (option) Operating voltage Type Max. current Charging current in operating range [mA] [mA] [V DC] ACU UPS 1) 4.3 At 5 V At 12 V 10 10 ... 600 1) 12 / 5 Approx. 250 Subject to charging Mechanical data Standard device Versions and weights Front frame Mounting frame Mass *) Touchscreen [kg] CS 5800 8.0 CS 5810 9.0 CS 5850 Stainless steel Aluminium 8.4 Polyester foil CS 5870 10.0 CS 9800 12.
4 Technical data Mechanical data Versions and weights Operator console / keyboard Add−on component support arm Mass * [kg] CSB 7 CSB 14 CSB MF2E Stainless steel Stainless steel Stainless steel 5.0 Stainless steel 6.7 CSB 7 Aluminium, anodised and with etched, keyboard stainless steel CSB MF2E * 30 4.0 Aluminium, anodised and etched 5.0 Without display and control elements BA_CSx8xx EN 3.
Technical data 4 Mechanical data 100 130 CSB7 466 143 150 168 CSB14 171 466 ° ^ ! 1 F1 F2 " 2² § 3³ Q@ A F5 5 6 R D S Y Strg F4 $ E€ W > < | F3 4 T F X & Z F7 ( 8 [ U H G V C F6 / 7 { B F8 I J N F9 = 0 } ) 9 ] K ´ P O F12 * + ~ Druck Rollen Einfg Pos. Entf ' # Ä _ - : .
5 Mechanical installation Important notes 5 Mechanical installation 5.1 Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Stop! Sensitive front frame gasket During mounting, the gasket of the front frame is exposed and can be damaged. Possible consequences: ƒ The degree of protection provided by the enclosure mentioned in the technical data is not attained.
Mechanical installation 5 Mounting steps Removing the mounting frame 5.2 Mounting steps 5.2.1 Removing the mounting frame 0 0 0 1 2 CS57x0−004 How to proceed: 1. Lay the device flat, with the mounting frame upwards, on a work surface cushioned with a blanket. – The work surface must be stable, sufficiently large, and free of any objects. The touchscreen will be damaged when being laid on objects as for instance screws. 2. Remove screws from the mounting frame. 3.
5 Mechanical installation Mounting steps Fixing the mounting frame to the support arm 5.2.2 Fixing the mounting frame to the support arm Note! Before mounting: ƒ Remove mounting frame ( 33). ƒ Read documentation of the accessories. ƒ Check whether the mounting location corresponds to the operating conditions described in the "Technical data"; if required, take additional measures. Without add−on component 1 3 1 0 1 6 2 CS57x0−005 How to proceed: 1.
Mechanical installation 5 Mounting steps Fixing the mounting frame to the wall With add−on component 1 3 0 4 1 1 4 5 2 0 4 6 CS57x0−006 How to proceed: 1. Check support arm system for professional mounting and sufficient carrying capacity. – See support arm documentation. 2. Stick the self−adhesive seal bolts. on the adapter plate on the side with the threaded 3. Pull the connecting cables out of the support arm and screw the adapter plate to the support arm .
5 Mechanical installation Mounting steps Fixing the mounting frame to the wall Without add−on component 1 2 0 0 106 29.5 160 2 3 70 6 3 3 CS57x0−010 How to proceed: 1. Prepare the wall for mounting the wall bracket . – The mounting location and the installation material must provide for a permanent mechanical connection. 2. Stick the self−adhesive seal bolts. on the adapter plate on the side with the threaded 3.
Mechanical installation 5 Mounting steps Fixing the mounting frame to the wall With add−on component 2 1 0 0 106 29.5 160 2 3 70 4 3 5 3 4 1 4 6 CS57x0−011 How to proceed: 1. Prepare the wall for mounting the wall bracket . – The mounting location and the installation material must provide for a permanent mechanical connection. 2. Stick the self−adhesive seal bolts. on the adapter plate on the side with the threaded 3.
5 Mechanical installation Changing the labelling of the operator console 5.3 Changing the labelling of the operator console The control/display elements on the control desk are factory−labelled according to your specifications. If you require a different labelling, create a new labelling strip according to the following outline. 0 28.8 x 15.5 18.5 1-2 x 45° S1 S2 S3 S4 S5 S6 S7 40 6 x 40 (= 240) 16.4 315 CSB−004 Fig.
Electrical installation 6 Important notes 6 Electrical installation 6.1 Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Stop! Sensitive front frame gasket During mounting, the gasket of the front frame is exposed and can be damaged. Possible consequences: ƒ The degree of protection provided by the enclosure mentioned in the technical data is not attained.
6 Electrical installation Important notes Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge. Possible consequences: ƒ The device or parts of it will be destroyed. Protective measures: ƒ Always switch off the voltage supply when working on the device. This particularly applies: – Before connecting / disconnecting connectors. – Before plugging in / plugging out modules.
Electrical installation 6 Wiring according to EMC 6.2 Wiring according to EMC General notes l The electromagnetic compatibility of the system depends on the type and accuracy of the installation. Please especially note the following: – Structure – Shielding – Earthing l In the case of a differing installation it is required for evaluating the conformity to the EMC Directive to check the system with regard to compliance with the EMC limit values.
6 Electrical installation Connecting the supply and peripheral devices Preliminary works 6.3 Connecting the supply and peripheral devices 6.3.1 Preliminary works For connecting the supply and the peripheral devices, the PC has to be hooked into the mounting frame and folded down. Stop! PC can fall down If the PC is not screwed together with the mounting frame, it may fall down. Possible consequences: ƒ The PC and/or the screen are damaged. ƒ Injuries caused by the falling device.
Electrical installation 6 Connecting the supply and peripheral devices Terminal diagram supply 6.3.2 Terminal diagram supply L1 N PE S F 0 1 L1 N UPS/USV + ~ 2 0 V PE +24 V + = 0V + +24 + 3 4 CS57x0−021 Mounting frame PC with screen Power supply unit Battery pack (Option) Capacitor pack (Option) Note! ƒ Observe the max. permissible input voltage. Professionally fuse the device on the input side against voltage fluctuations and voltage peaks.
6 Electrical installation Connecting the supply and peripheral devices UPS−PACK connection (X102) 6.3.4 UPS−PACK connection (X102) Description Terminal for Battery pack / Capacitor pack Connection type Cable type 2−pin socket In the scope of supply of the pack; length 2.5 m; extension available IPC001 6.3.
Electrical installation 6 Connecting the supply and peripheral devices USB interface (X104, X105, X106) 6.3.8 USB interface (X104, X105, X106) Description Connection type Cable type USB−A socket USB cable with USB−A plug Description Connection type Cable type Interface for MC card Socket connector − Connection type Cable type USB−A socket USB cable with USB−A plug USB 2.0 host connection Max. load: 5 V/500 mA IPC001 6.3.9 Communication interface (MC card) EL100−013 6.3.
6 Electrical installation Assignment of the operator console connector board (only CS 5810) 6.4 Assignment of the operator console connector board (only CS 5810) The adapter board is located within the mounting frame of the Command Station. The scope of supply includes four connector plugs that are plugged on the basic housings of the adapter board in position X1 to X4.
Operation 7 Important notes 7 Operation 7.1 Important notes Stop! Sensitive touchscreen surface The touchscreen foil is very sensitive to external forces and can be damaged by improper handling. Possible consequences: ƒ The touchscreen foil becomes damaged, scratched or dull. Protective measures: ƒ Avoid contact of the touchscreen foil with pointed or hard objects. ƒ Always use a touch pen or your fingers to operate the touchscreen. Never use objects such as ballpoint pens, pencils, etc.
7 Operation Controls and displays Command Station CS 5800 and CS 9800 7.2 Controls and displays 7.2.1 Command Station CS 5800 and CS 9800 0 1 Power Fail Status F1 2 F2 + F3 4 - 3 CS57x0−022 Pos. Designation Function Standard mode 48 Service mode Switch on mode: Press " " for 4 s Switch off mode: Press " " or wait for 35 s Display Application−dependent Status LEDs Power (green): l Is ON when the supply voltage is present. Fail (red): l Is On when a power supply failure has occurred.
Operation 7 Controls and displays Command Station CS 5810 7.2.2 Command Station CS 5810 0 Power Fail Status F1 F2 + F3 - 1 2 5 4 3 CS57x0−023 Pos. Designation Function Standard mode Switch on mode: Press " " for 4 s Switch off mode: BA_CSx8xx EN 3.0 Service mode Press " " or wait for 35 s Display Application−dependent Status LEDs Power (green): l Is ON when the supply voltage is present. Fail (red): l Is On when a power supply failure has occurred.
7 Operation Controls and displays Command Station CS 5850 7.2.3 Command Station CS 5850 A B E 4 C F G I J 1 . K N L * O , 6 + 3 2 M 0 H 6 5 0 D - 9 8 7 P / Pg Up Power Fail Status Home End 1 Pg Dn Bs Q F1 + R F2 - S F3 T F4 U F5 V F6 4 W F7 X F8 Y F9 Z \ @ F10 F11 F12 Ins Del Ctrl Alt 7 Esc 9 Menu Shift Space Alpha Enter 2 3 CS57x0−024 Pos.
Operation 7 Controls and displays Command Station CS 5870 7.2.4 Command Station CS 5870 / ( 7 0 ) 8 9 5 6 $ - ! 2 = 3 > < , 0 + § " 1 * / | Power Fail Status Bs Alt Gr F1 + - F2 F3 Q Alt W F4 E @ A S Y € F5 R T F D X F6 C Z G V F7 U H B F8 I J N O K M F9 μ P 4 Ü Ö L ; , F10 : . Ä _ - F11 F12 Einfg Entf Pos 1 Ende 1 5 Bild Bild Strg 5 Esc 2 5 * + ~ ? ß \ 5 & 4 Enter Space 3 CS57x0−025 Pos.
8 Maintenance Regular checks 8 Maintenance Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge. Possible consequences: ƒ The device or parts of it will be destroyed. Protective measures: ƒ Always switch off the voltage supply when working on the device. This particularly applies: – Before connecting / disconnecting connectors. – Before plugging in / plugging out modules.
Maintenance 8 Cleaning 8.2 Cleaning Stop! Sensitive surfaces and components The device can be damaged if it is not appropriately cleaned. Possible consequences: ƒ The housing or the screen gets scratched or dull if you use alcoholic, solvent−containing or scouring cleaning agents. ƒ Electrical components can be damaged ... – by a short circuit caused by humidity. – by static discharge. Protective measures: ƒ Observe the following notes. BA_CSx8xx EN 3.
8 Maintenance Repair Dismounting and mounting the PC 8.3 Repair For corrective maintenance of the Command Station, the PC has to be removed and placed on a clean, padded surface, flat and with the screen face down. 8.3.1 Dismounting and mounting the PC Stop! PC can fall down If the PC is not screwed together with the mounting frame, it may fall down. Possible consequences: ƒ The PC and/or the screen are damaged. ƒ Injuries caused by the falling device.
Maintenance 8 Repair Dismounting and mounting the PC Mounting 1 0 2 + 3 } 4 } max. 12 kg 1 0 } } 0 1 CS57x0−012 BA_CSx8xx EN 3.
8 Maintenance Repair Battery change 8.3.2 Battery change Danger! Danger of fire and explosion On the baseboard there is a battery for buffering the clock (RTC) when the device has been switched off. Possible consequences: ƒ The use of other batteries than the approved ones or improper handling can result in a fire, explosion, or environmental damage. Protective measures: ƒ The battery may only be replaced by an approved battery type according to the following list.
Maintenance 8 Repair Fuse change 8.3.3 Fuse change Stop! Damage of the device by non−permissible fuse possible The baseboard in the device is protected by a fuse which will be damaged if the supply voltage applied is too high. Possible consequences: ƒ The device can be damaged if a non−approved fuse is installed. Protective measures: ƒ The fuse may only be replaced by an approved type.
9 Index 9 Index A D ACU UPS control unit, 24 Danger − Short circuit, 40, 52 − Static discharge, 40, 52 Adapter board, Assignment, 46 Adapter plate, 23 Add−on component − dimensions, 31 − version, 30 − weight, 30 Ambient conditions − climatic, 27 − Site altitude, 27 − Chemical resistance, 27 Application as directed, 15 Approbation, 26 B Back−up battery, change, 56 Baseboard, 25 Definition of notes used, 7 Device − control and display elements CS 5800, 48 CS 5810, 49 CS 5850, 50 CS 5870, 51 CS 9800,
Index L Nameplate data, 19 Support arm mounting LAN connection, 44 Noise emission, 26 Load capacity, 27 Noise immunity, 26 − with add−on components, 35 − without add−on components, 34 Notes, definition, 7 M − Mounting conditions, Mounting place, 27 Operation, 47 Temperatures, 27 Overview, 21 Terminal diagram, 43 O Maintenance, 52 − Back−up battery, 56 − Cleaning, 53 − Fuse, 57 − Regular checks, 52 − Repair, 54 Operating conditions, 27 MC card, 45 P Mechanical data, 29 − version add−on co
© 02/2014 F ( Ê ü Lenze Automation GmbH Postfach 10 13 52, D−31763 Hameln Hans−Lenze−Str. 1, D−31855 Aerzen Germany Service +49 5154 82−0 ( Ê +49 5154 82−2800 lenze@lenze.com Lenze Service GmbH Breslauer Straße 3, D−32699 Extertal Germany 008000 2446877 (24 h helpline) +49 5154 82−1112 service@lenze.com www.lenze.com BA_CSx8xx § .No$ § EN § 3.
