S10L-9625-00 IBM Mobile Systems ThinkPad 560Z (2640) Computer Hardware Maintenance Manual August 1998
Note Before using this information and the product it supports, be sure to read the general information under “Notices” on page 84.
ThinkPad 560Z HMM Read This First . . . . . . . . . . . . . . . . . Screw Tightening Information . . . . . . . . . Product Overview . . . . . . . . . . . . . . . . Checkout Guide . . . . . . . . . . . . . . . . Diskette Drive Checkout . . . . . . . . . . . Keyboard or Auxiliary Input Device Checkout . Memory Checkout . . . . . . . . . . . . . . Fan Checkout . . . . . . . . . . . . . . . . Port Replicator Checkout . . . . . . . . . . . Power Systems Checkout . . . . . . . . . . Status Indicator Checkout . .
1070 LCD Assembly . . . . . . . . . . . 1080 Speaker . . . . . . . . . . . . . . . 1081 HDD Flat Cable . . . . . . . . . . . 1090 PC Card Slot Assembly . . . . . . . 1100 Heat Sink . . . . . . . . . . . . . . 1110 CPU Mini Cartridge . . . . . . . . . 1120 Fan . . . . . . . . . . . . . . . . . 1130 System Board . . . . . . . . . . . . 2010 LCD Front Cover . . . . . . . . . . 2020 LCD Panel . . . . . . . . . . . . . 2030 LCD Inverter Card . . . . . . . . . . 2040 LCD Cable and Hinges . . . . . . . .
Read This First Before you go to the checkout guide, be sure to read this section. Important Notes Only certified trained personnel should service the computer. Read the FRU Removal and Replacement procedures before replacing any FRUs. Be extremely careful during write operations such as copying, saving, or formatting. Drives in the computer that you are servicing might have been rearranged, or the drive startup sequence might have been altered.
Screw Tightening Information Loose screws can cause a reliability problem. The IBM ThinkPad computer addresses this problem with nylon-coated screws. Tighten screws as follows: Plastic to plastic Turn an additional 90 degrees after the screw head touches the surface of the plastic part: Logic card to plastic Turn an additional 180 degrees after the screw head touches the surface of the logic card: Torque driver If you have a torque driver, refer to the “Torque” instruction with each step.
What to Do First: The service personnel must fill in the following information in the parts exchange form or parts return form that is attached to the returned FRU: 1. 2. 3. 4. 5. 6. 7. 8. 9.
The following symptoms might indicate damage caused by nonwarranted activities: Missing parts might be a symptom of unauthorized service or modification. HDD spindles can become noisy from being subjected to excessive force or from being dropped. I9990303 errors can be caused by exposure to strong magnetic fields. How to Disable the Power-On Password: When Only the Power-on Password is Set. 1. Power off the computer. 2. Turn the computer upside down. 3.
When Both Power-on Password and Supervisor Password are Set 1. Power off the computer. 2. Press and hold F1; then power on the computer. After a few seconds, the password prompt appears. 3. Enter your supervisor password. The Easy-setup Main Menu appears. 4. Select Password and then Power on. A rectangular box appears. 5. Enter your supervisor password and press the Space bar once. 6. Press Enter twice. 7. Select Exit. 8. Select Restart on the Easy-Setup Main Menu and wait until the POST ends. 9.
Product Overview The following table is an overview of the system features of the IBM ThinkPad 560 series: Feature Description Processor 560X Intel Pentium MMX 200 MHz, L2 cache Intel Pentium MMX 233 MHz, L2 cache 560Z Intel Pentium II 233 MHz, L2 cache Intel Pentium II 300 MHz, L2 cache Bus Architecture PCI Bus Memory (Standard) 560X 32MB (on the system board) 560Z 32MB (on the system board) 64MB (on the system board) Memory (Option) Maximum of 96MB for 560X.
Feature Description I/O Port Serial Parallel USB External monitor Headphone Microphone Port replicator Audio 16-bit audio Internal speaker Internal microphone Mechanical volume (560X) Software volume (560Z) Infrared Transfer 560X/560Z PCMCIA One Type-III or two Type-I / Type-II IrDA 1.
Checkout Guide Use the following procedure as a guide for computer problems. Note: The diagnostic tests are intended to test only IBM products. Non-IBM products, prototype cards, or modified options can give false errors and invalid system responses. 1. Obtain the failing symptoms in as much detail as possible. 2. Verify the symptoms by attempting to re-create the failure by running the diagnostic test or by repeating the same operation.
Symptoms (Verified) Go To Symptoms cannot be re-created (Intermittent problems). Use the customer-reported symptoms and go to “Symptom-to-FRU Index” on page 21. Diskette Drive Checkout Do the following to isolate the problem to a controller, drive, or diskette. A blank, write-enabled, formatted 2HD diskette is required. FDD-1 represents an external diskette drive attached through the external diskette drive connector. FDD-2 represents the external diskette drive attached to the port replicator.
Keyboard Test for the internal keyboard. See “Running the Diagnostics” on page 33 for details. Note: When the Fn key is pressed, a black square briefly appears. If the Keyboard Test detects a keyboard problem, do the following one at a time to correct the problem. Do not replace a nondefective FRU: Replace the flexible keyboard cable. Replace the keyboard. Replace the system board.
2. Press and hold the F1 key; then power on the computer. Hold the F1 key down until the Easy-Setup menu appears. 3. Select Test and press Enter. 4. Select Memory and press Enter to run the memory test on base memory. If an error appears, replace the system board. 5. Power off the computer and reinstall the DIMM card; then power on the computer. Verify the memory size; then test the memory. If an error appears, replace the DIMM card. If memory problems occur, use the loop option to repeat the test.
2. Remove the failing devices from the port replicator. 3. Unplug the AC adapter from the port replicator, if attached. 4. Remove the port replicator from the computer. 5. Reconnect the failing device directly to the computer. (If another device is already connected to the computer, remove it first.) 6. Go to the “Running the Diagnostics” on page 33 and run the diagnostics. 7.
“Checking “Checking “Checking “Checking the AC Adapter” on page 15 Operational Charging” the Battery Pack” on page 16 the Backup Battery” on page 16 Checking the AC Adapter: You are here because the computer fails only when the AC Adapter is used: If the power problem occurs only when the port replicator is used, replace the port replicator. If the power-on indicator does not turn on, check the power cord of the AC Adapter for correct continuity and installation.
reinstalled battery pack is not charged, go to the next section. Checking the Battery Pack: Battery charging will not start until the Fuel-Gauge shows that less than 95% of the total power remains; with this condition the battery pack will charge to 100% of its capacity. This protects the battery pack from being overcharged or having a shortened life. Do the following: 1. Power off the computer. 2. Remove the battery pack and measure the voltage between battery terminals 1 (+) and 4 (−).
Wire Voltage (V dc) Red +2.5 to +3.7 Black Ground If the voltage is correct, replace the system board. If the voltage is not correct, replace the backup battery. If the backup battery discharges quickly after replacement, replace the system board. Status Indicator Checkout If an LED problem occurs, do the following: 1. Power off the computer. 2. Power on the computer. 3.
the CPU mini-cartrige from the old system board to the new system board. 3. If FRU code 11 appears, reseat the CPU mini-cartridge. 4. Rerun the test to verify the fix. 5. If FRU code 11 remains, replace the CPU mini-cartridge. If this procedure does not correct the problem, go to “Undetermined Problems” on page 31. TrackPoint Checkout If the TrackPoint does not work, do the following: 1. Run the ThinkPad Configurations program and check if the TrackPoint is enabled. 2.
Power Management Features Three power management modes are provided by the computer to reduce power consumption and prolong battery power. Standby Mode In standby mode, the following occurs: The LCD backlight turns off. The hard disk drive motor stops. The speaker is muted. The computer enters standby mode when the Fn + F3 keys are pressed. The computer exits standby and resumes normal operation when any key is pressed. Note: Standby mode in Windows 98 is called suspend mode in Windows 95.
Management Properties” window, the computer enters hibernation mode under this condition. Note: In Windows 98, the Alarms setting in the “Power Management Properties” window may not be synchronous with the actual low battery condition which shows a blinking then a steady orange and may cause the alarm to sound prematurely. Note: The computer cannot enter suspend mode when it is attached to a docking station.
Symptom-to-FRU Index The Symptom-to-FRU Index is a list containing symptoms, errors, the possible causes. The most likely cause is listed first. Note: Perform the FRU replacement or actions in the sequence shown in the “FRU/Action in Sequence” column. If a FRU replacement does not solve the problem, put the original part back in the computer. Do not replace a nondefective FRU. This index can also help you determine the next possible FRUs to be replaced when servicing a computer.
Symptom / Error FRU / Action in Sequence 111 (I/O parity.) 1. Go to “Memory Checkout” on page 12. 2. Port replicator. 3. System board. 127 (Cache error) 1. CPU mini-cartridge. 2. System board. 158 (Hard disk password was not set even though the supervisor password is set.) 1. Set the password for hard disk drive. 159 (Hard disk password is not set the same as the supervisor password.) 1. Set the correct password for hard disk drive. 161 (Dead battery.) 1.
Symptom / Error FRU / Action in Sequence 185 (The startup sequence is not valid. Suspect that power was off when the startup sequence was being updated.) 1. Reset the startup sequence in Easy-Setup. 186 1. System Board. 188 (EEPROM CRC #2 error.) 1. System board. 190 (A depleted battery pack was installed when the power was on.) 1. Go to “Checking the Battery Pack” on page 16. 191XX (PM initialization error.) 1. System board. 192 (A fan error.) 1. Fan. 2. System board.
Symptom / Error 301, 303, 304, 305, 3XX 301 Keyboard error. 601, 6XX 601 Diskette drive or controller error. FRU / Action in Sequence 1. Go to “Keyboard or Auxiliary Input Device Checkout” on page 11. 2. Keyboard. 3. External numeric keypad. 4. External keyboard. 5. Keyboard/mouse cable. 6. System board. 1. Go to “Diskette Drive Checkout” on page 11. 2. Diskette drive assembly. 3. Diskette. 4. System board. 602 (Diskette read error.) 1. Go to “Diskette Drive Checkout” on page 11. 2. Diskette. 3.
Symptom / Error 808X 8081 8082 PCMCIA presence test failure. (PCMCIA revision number also checked.) PCMCIA register test failure. 860X (Pointing device error when TrackPoint is disabled.) 8601 8602 8603 8612 8613 System bus error–I/F between 8042 and IPDC. TrackPoint error. System board or TrackPoint error. I9990301 I9990302 I9990305 I9990301 I9990302 I9990305 1. PC Card slot assembly. 2. PCMCIA device. 3. System board. 1. External mouse. 2. External keyboard. 3. System board.
Symptom / Error Other codes not listed above. 26 FRU / Action in Sequence 1. Go to “Undetermined Problems” on page 31.
Beep Symptoms Symptom / Error FRU / Action in Sequence Continuous beeps. System board. One beep and a blank, unreadable, or flashing LCD. 1. Reseat the LCD connector. 2. LCD assembly. 3. System board. One beep, and the message “Unable to access boot source.” 1. Boot device. 2. System board. One long and two short beeps, and a blank or unreadable LCD. 1. System board. 2. LCD assembly. One long beep followed by four short beeps each time the Power switch is operated.
Function-Related Symptoms Symptom / Error The system does not suspend or resume when the LCD is closed or opened. FRU / Action in Sequence 1. Go to “Suspend Mode” on page 19, and check that the computer can enter suspend mode. 2. Boot an operating system and press Fn+F4. If the computer enters suspend mode, suspect that the application program is not working properly. 3. LCD assembly. 4. System board. The battery Fuel-Gauge does not go higher than 90%.
Infrared-Related Symptoms Symptom / Error Unable to communicate using the Infrared (IR) Port. FRU / Action in Sequence 1. Make sure the setup for the IR is correct. Use the ThinkPad Configurations utility. 2. Make sure there are no fluorescent lights near the computer. The computer may receive optical noise from the fluorescent light. 3. Run the advanced diagnostic test. If an error occurs and a FRU code is displayed, replace the parts shown by the FRU code.
LCD-Related Symptoms Important The TFT LCD for the notebook computer contains over 2,359,296 thin-film transistors (TFTs). A small number of missing, discolored, or lighted dots (on all the time) is characteristic of TFT LCD technology, but excessive pixel problems can cause viewing concerns. The LCD should be replaced if the number of missing, discolored, or lighted dots in any background is 21 or more. Symptom / Error No beep, power-on indicator on, and a blank LCD during POST.
Power-Related Symptoms Symptom / Error FRU / Action in Sequence Power shuts down during operation. 1. Go to “Power Systems Checkout” on page 14. 2. Battery pack. 3. Remove the battery pack and let it cool for 2 hours. 4. System board. 5. Check the power outlet. The system does not power off. (See “Power Shutdown Switch” on page 7.) 1. Press the Power Shutdown switch. 2. System board. Other Symptoms Symptom / Error FRU / Action in Sequence Errors occur only when the port replicator is used.
Verify that the power supply being used at the time of the failure is operating correctly. (See “Power Systems Checkout” on page 14): 1. Power off the computer. 2. Visually check them for damage. If any problems are found, replace the FRU. 3. Remove or disconnect all of the following devices: a. Non-IBM devices. b. Devices attached to the port replicator. c. Printer, mouse, and other external devices. d. Battery pack. e. Hard disk drive. f. External diskette drive. g. DIMM card. h. PC cards. 4.
Running the Diagnostics Use either the TrackPoint or the cursor move keys to interact with the tests. The following table lists the special tools used for the diagnostics: Tool Name Part Number PC Test Card 35G4703 Tri-Connector wrap plug 72X8546 USB parallel test cable 05K2580 Use either the TrackPoint or the cursor move keys to interact with the tests. The Enter key works the same as selecting the OK icon to reply OK. 1. Press and hold F1; then power on the computer.
8. Click on a device to test it, or click on Test All to test all devices. Click on Looptest to run the tests in a repeated loop. The loop option menu appears. Click on a device; the mark appears beside the selected device. Repeat this step to select multiple devices. Click on OK to start the diagnostic loop. If no device is selected, all devices tests are looped. 9. To exit the loop, keep pressing Ctrl+Pause until the test exits.
Use the following procedure to display the errors: 1. 2. 3. 4. Enter the advanced diagnostic test. Press Ctrl+E. The error log appears. To exit the screen, click on Exit or press Esc key. The error log is not saved when system power is turned off. Checking the Installed Devices List If a device is installed but the icon appears in a gray shade rather than a dark shade on the basic diagnostics test menu, the device is defective. Reseat the device connectors.
Diagnostic Error Codes If an error is detected, the following appears: Large X on the left side of the device icon. Device ID (three digits). Error code (two digits). FRU code (four digits). The device ID and error code indicate the detailed portion of the FRU that caused the error. If replacing a FRU does not correct the problem, see the device ID or error code from the previous failure. If they have changed, the cause might be that the new FRU is detective or that the FRU was incorrectly installed.
Icon 2 Device ID Suspected Device 006 External diskette drive or FDD connector of the computer 066 External diskette drive or FDD Connector of the port replicator 080 PCMCIA 088 External PC Card (PCMCIA) 009 Parallel port 011 Serial port 154 Universal serial bus (USB) 155 External universal serial bus (USB) 103 IR 153 Audio (Crystal) FDD-2 ThinkPad 560Z HMM 37
FRU Codes: If an error is detected by the diagnostic tests, a four-digit FRU code is displayed. The FRU code indicates two suspected FRUs. Replace the FRU that is indicated by the two leftmost digits first; then replace the FRU that indicated by the two rightmost digits. No FRU is assigned to code 00. If only one FRU is suspected, the other FRU code is filled with zeros. See the reference page before replacing the FRU.
Related Service Procedures This section provides information about the following: “Status Indicators” “Password Combinations” on page 40 “Running a Low-Level Format” on page 40 “Fn Key Combinations” on page 41 Status Indicators The system status indicators show the current computer status in different colors (green and orange): 1 A ThinkPad 560Z HMM 39
Symbol Color Meaning Green The battery is fully charged. Orange The battery is being charged. Blinking orange The battery needs to be charged. 2 Hard Disk In Use Orange Data is being read from or written to the hard disk drive. 3 Numeric Lock Green The numeric keypad on the keyboard is enabled. 4 Caps Lock Green Caps lock mode is enabled. 5 Scroll Lock Green The arrow keys can be used as screen-scroll function keys.
3. Hold F1 until the Easy-Setup menu appears. 4. Click on the Test icon. The basic diagnostic menu appears. 5. Press Ctrl + A to enter Advanced Diagnostics mode. The ThinkPad FRU Connections menu appears. 6. Click on Exit. The Keyboard Test menu appears. 7. Click on Exit again. 8. Press Ctrl + L. The Low Level Format menu appears. 9. Follow the instructions on the menu. Fn Key Combinations The following table shows the Fn key and function key combinations and their corresponding functions.
FRU Removals and Replacements This section contains information about removals and replacements. Do not damage any part. Only certified and trained personnel should service the computer. The arrows in the “Removals and Replacements” section show the direction of movement to remove a FRU, or to turn a screw to release the FRU. The arrows are marked in numeric order, in square callouts, to show the correct sequence of removal.
They should be used only once. Do the following when you service this machine: Keep the screw kit (P/N 12J0808) in your tool bag. Always use new screws. Use a torque screwdriver if you have one. FRU Service Procedures Review the following procedures before replacing any FRUs.
Removal Reference Refer to the following chart for going to the removal procedure: Ref. No. FRU Page No.
1010 Backup Battery CAUTION: The backup battery is a lithium battery and can cause a fire, an explosion, or severe burns. Do not recharge it, remove its polarized connector, disassemble it, heat it above 100°C (212°F), incinerate it, or expose its cell contents to water. Dispose of the battery as required by local ordinances or regulations. Use of an incorrect battery can result in ignition or explosion of the battery. Replacement batteries can be ordered from IBM or IBM Authorized Dealers.
1020 DIMM Card (If Installed) Turn the computer upside down. 1 2 4 3 3 Step 1 Size (Quantity) Torque M2.5 x 7 mm, black pan-head (1) 4 kgcm When re-installing: Make sure you use the correct screw, and tighten it firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screw is tightened firmly (see “Screw Tightening Information” on page 4 if you do not have a torque screwdriver).
1030 Battery Pack Turn the computer upside down.
1040 Hard Disk Drive Warning Do not drop or apply any shock. Do not apply pressure to the cover. Do not touch the connector. The hard disk drive is sensitive. Incorrect handling can cause damage and permanent loss of data on the hard disk. Before removing the hard disk drive, make a backup copy of all the data on the hard disk. Never remove the drive while the system is operating, in suspend mode, or in hibernation mode.
1050 Keyboard Bezel Battery Pack (1030) 3 2 3 Step 1 Size (Quantity) Torque 1 M2.5 x 14 mm, black bind (1) 3 kgcm 2 M2.5 x 10 mm, black bind (3) 4 kgcm 3 M2.5 x 7 mm, black bind (7) 4 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
4 6 5 7 Latch 7 7 7 50
10 8 9 You can easily disassemble the LCD release latch.
1060 Keyboard Unit Battery Pack (1030) Keyboard Bezel (1050) After removing the screws 1 , remove the left and right hinge support brackets 2 , the three brackets 3 , and the gasket 4 . When re-installing 1 3 3 2 4 2 3 When re-installing Suspend Switch Step 1 Size (Quantity) Torque M2.5 x 4 mm, black plain-head (5) 4 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver.
1070 LCD Assembly Battery Pack (1030) Keyboard Bezel (1050) Note: For the LCD Assembly removal and replacement, go to “2010 LCD Front Cover” on page 64. 5 2 3 4 When re-installing Step Size (Quantity) Torque 1 M2.5 x 7 mm, black plain-head (2) 4 kgcm 2 M2.
Step 3 Size (Quantity) Torque M2.5 x 2 mm, yellow bind (1) 2 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 4 if you do not have a torque screwdriver).
1080 Speaker Battery Pack (1030) Keyboard Bezel (1050) ThinkPad 560Z HMM 55
1081 HDD Flat Cable Battery Pack (1030) Keyboard Bezel (1050) 1 2 Step 1 Size (Quantity) Torque M2.5 x 5 mm, yellow bind (3) 3 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 4 if you do not have a torque screwdriver).
1090 PC Card Slot Assembly Battery Pack (1030) Keyboard Bezel (1050) Note: Before removing and replacing the PC Card slot assembly, make sure that the PC Cards are removed and the eject levers are not sticking out. Step 1 Size (Quantity) Torque M2.5 x 4 mm, black bind (4) 4 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
1100 Heat Sink Battery Pack (1030) Keyboard Bezel (1050) Step 1 Size (Quantity) Torque M2 x 4 mm, yellow pan-head (4) 2 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 4 if you do not have a torque screwdriver).
1110 CPU Mini Cartridge Battery Pack (1030) Keyboard Bezel (1050) Heat Sink (1100) When removing: In order to avoid damaging the CPU cartridge, do not tilt it for more than 10 mm from the system board. 1 Max.
When re-installing: 1. Do not touch the connector pins. 2. Do not touch the module. 3. Place the CPU mini cartridge on the system board so the the screw holes align with posts A, B, C, and D on the system board. 4. Press and hold down Area 1 1 ; then, press Area 2 2 . 5. Apply grease (0.2 grams) over the module.
1120 Fan Battery Pack (1030) Keyboard Bezel (1050) Heat Sink (1100) Apply grease (0.2 grams) over the module. Refer to step 5 on page 60 for the location of the module. Notes: 1. Do not touch the rotor or the blade of the fan when assembling or disassembling. You may break it. 2. Do not pinch the fan cable when re-installing the fan.
1130 System Board DIMM (If Installed) (1020) Battery Pack (1030) Hard Disk Drive (1040) Keyboard Bezel (1050) LCD Assembly (1070) Speaker (1080) HDD Flat Cable (1081) PC Card Slot Assembly (1090) Heat Sink (1100) CPU Mini Cartridge (1110) Fan (1120) Apply grease (0.2 grams) over the module. Refer to step 5 on page 60 for the location of the module. Notes: 1. The system unit serial number must be restored when the system board is replaced.
4 5 6 7 Step 5 Size (Quantity) Torque M2.5 x 4 mm, black bind (4) 4 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 4 if you do not have a torque screwdriver).
2010 LCD Front Cover Battery Pack (1030) Keyboard Bezel (1040) Keyboard Unit (1050) LCD Assembly (1060) Important The LCD for the notebook computer contains over 2,359,296 thin-film transistors (TFTs). A small number of missing, discolored, or constantly lighted dots is characteristic of TFT LCD technology, but excessive pixel problems can cause viewing concerns. The LCD should be replaced if the number of missing, discolored, or lighted dots in any background is 21 or more.
The LCD front cover has several latches. Release the latches as shown in step 3 . 4 3 4 Hooks When re-installing Reverse side When re-installing: Make sure that all eight hooks are engaged properly. Make sure that the slide knobs work correctly.
2020 LCD Panel Battery Pack (1030) Keyboard Bezel (1040) Keyboard Unit (1050) LCD Assembly (1060) LCD Front Cover (2010) 1 3 1 4 4 2 When re-installing Step 1 Size (Quantity) Torque M2.5 x 5.5 mm, brass flat-head (4) 3 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
2030 LCD Inverter Card Battery Pack (1030) Keyboard Bezel (1040) Keyboard Unit (1050) LCD Assembly (1060) LCD Front Cover (2010) LCD Panel (2020) Step 2 Size (Quantity) Torque M2.5 x 3.0 mm, brass flat-head (2) 3 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
2040 LCD Cable and Hinges DIMM (If Installed) (1020) Battery Pack (1030) Keyboard Bezel (1040) Keyboard Unit (1050) LCD Assembly (1060) LCD Front Cover (2010) LCD Panel (2020) 1 2 : LCD cable 3 4 : Hinges 1 3 4 2 Copper Tape 3 4 When re-installing the LCD cable, see the next page. When re-installing the left hinge, see the next page. Step Size (Quantity) Torque 1 M2.5 x 5.5 mm, brass flat-head (2) 3 kgcm 3 M2.5 x 5.
When re-installing: See the following figure: Copper Tape If you are replacing hinges of the TFT panel, put a spacer (P/N 05K4658) on the left hinge as shown below: ThinkPad 560Z HMM 69
3010 ThinkPad Port Replicator with Advanced EtherJet Feature Step Size (Quantity) Torque 1 M2.5 x 5.5 mm, brass flat-head (2) 3 kgcm 3 M2.5 x 5.5 mm, brass flat-head (3) 3 kgcm When re-installing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
Upper Cover Assembly 7 Box Assembly When re-installing ThinkPad 560Z HMM 71
Locations Front View 1 2 3 4 5 6 7 8 9 1 11 12 13 14 LCD Brightness Control Headphone Jack Microphone/Line-In Jack Infrared Port PC Card Slots PC Card Eject Buttons Battery Pack TrackPoint, Left and Right Buttons LCD Latch Fn Key Keyboard Indicator Panel Built-in Microphone 14 1 13 12 2 11 3 10 4 5 9 72 8 7 6
Bottom View 1 2 3 4 5 6 7 8 System-Expansion Connectors Security Keyhole Memory Slot Hard Disk Drive Slot Battery Pack Battery Pack Latch Backup Battery Slot Power Shutdown Switch 7 8 1 6 2 2 3 5 4 ThinkPad 560Z HMM 73
Rear View 1 2 3 4 5 6 7 8 9 1 11 External Diskette Drive Connector Fan Louver Power Switch Security Keyhole Power Jack External-Input-Device Connector Universal Serial Port Serial Connector Parallel Connector External Monitor Connector Connector Cover 11 2 4 10 74 9 8 1 3 7 6 5
Parts List for Model 560Z 1 19 2 2 2 2 2 2 10 2 3 9 4 8 5 6 18 7 17 11 20 16 20 12 13 20 20 15 21 14 20 ThinkPad 560Z HMM 75
Ref No. FRU Name 1 LCD Assembly (See LCD Assembly on page 77.) 2 Keyboard Bezel Kit includes: Keyboard Bezel Assembly Hinge Support Bracket (Left & Right) Keyboard Bracket (3 Pcs) Gasket 3 Keyboard (See Keyboards on page 78.
LCD Assembly 1 2 3 4 7 5b 5a 6 7 1 Ref. No. FRU Name 1 LCD Cover Set 2 Control Knob 3 LCD Panel 4 LCD Inverter Card 5 Shield Kit a.Inverter Shield b.LCD Shield 6 LCD Cable 7 Hinge Left/Right FRU No.
Keyboards Nomenclature U.S. English Japanese U.K. English Canadian French German French Dutch Swedish/Finnish Norwegian Danish Italian Spanish Swiss Portuguese Latin Spanish Korean Belgian Turkish Taiwan 78 FRU No.
Miscellaneous and Option Parts List Miscellaneous Parts FRU Name Screw Kit (including nylon-coated screws) Screw Kit (M2.5 x 3.5 mm, nylon-coated) Screw Kit (M2.5 x 6.5 mm, nylon-coated) Screw Kit (M2.5 x 11.5 mm, nylon-coated) Screw Kit (LCD) FRU No. 12J0808 97H3917 97H3918 97H3919 46H4160 Option Parts Notes 1. When you replace the AC Adapter, use the one for the country you are in even if the computer is from a different country. 2. The warranty for the system unit does not apply to all options.
Numeric Keypad FRU Name Belgian Canadian French Danish Dutch French German Greek Hebrew Icelandic Italian Japanese Norwegian Spanish Swedish or Finnish Swiss French Swiss German Turkish U.K. English U.S. English FRU No. 95F5741 95F5466 95F5467 95F5467 95F6313 95F6314 95F5467 95F5741 95F5467 95F6316 79F6401 95F5467 95F6315 95F5468 95F5711 95F5715 95F5467 95F5741 95F5741 Black Keypad FRU Name French German Italian Norwegian Swedish U.K. English U.S. English FRU No.
Tools FRU Name Tri-Connector Wrap Plug PC Test Card USB Parallel Test Cable Screwdriver Kit Torque Screwdriver 5mm Socket Wrench Screwdriver ThinkPad 560Z HMM FRU No.
Power Cords IBM power cords for a specific country are usually available only in that country: For 2-pin power cords: IBM Power Cord Part Number Used in These Countries 13H5264 Bahamas, Barbados, Bermuda, Bolivia, Canada, Cayman Islands, Colombia, Costa Rica, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Korea (South), Mexico, Netherlands Antilles, Nicaragua, Panama, Peru, Philippines, Saudi Arabia, Suriname, Taiwan, Thailand, Trinidad (West Indies), United State
For 3-pin slim power cords: IBM Power Cord P/N Used in These Countries 76H3514 Argentina, Australia, Papua New Guinea, New Zealand, Paraguay, Uruguay 76H3516 Bahamas, Barbados, Bermuda, Bolivia, Canada, Cayman Islands, Colombia, Costa Rica, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Netherlands Antilles, Nicaragua, Panama, Peru, Philippines, Saudi Arabia, Suriname, Taiwan, Trinidad (West Indies), United States of America, Venezuela, Thailand 76H3518
Notices References in this publication to IBM products, programs, or services do not imply that IBM intends to make these available in all countries in which IBM operates. Any reference to an IBM product, program, or service is not intended to state or imply that only that IBM product, program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any of the intellectual property rights of IBM may be used instead of the IBM product, program, or service.
ThinkPad 560Z HMM 85
Part Number: 10L9625 Printed in U.S.A.
