Save This Manual for Future Reference Two-Stage Snow Blower Operator’s Manual MODEL NUMBER 1005487565 1005425223 1005425207 SERIAL NUMBER PURCHASE DATE Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
Your new LEGEND FORCE snow blower offers quality construction, and is easy and safe to operate. With proper use and care, it is designed to give you many years of dependable service.
Two-Stage Snow Blower Carefully read through this entire operator's manual before using your new unit. Pay attention to all cautions and warnings. This unit is a gasoline engine driven snow blower. It is perfect for tackling heavy snowfall — easily able to cut through snow in excess of a foot or more. It is easy and safe to operate. With proper use and care, it should give you many years of dependable service.
SUPPORT Have questions about your LEGEND FORCE equipment? Call us at 1- 877-527-0313.
Two-Stage Snow Blower » Operator’s Manual SYMBOLS The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use. Read these instructions carefully. Wear eye protection. Wear hearing protection. Do not remove or tamper with the protection and safety devices. No smoking, sparks, or flames. Wear safety footwear. Do not touch parts that are hot from operation. Serious burns may result. Keep children and bystanders off and away.
SAFETY GENERAL SAFETY RULES UNDERSTAND YOUR MACHINE Read this manual and labels affixed to the machine to understand its limitations and potential hazards. Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly. Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer’s manual packed separately with your unit.
Two-Stage Snow Blower ENGINE SAFETY This machine is equipped with an internal combustion engine. Do not use on or near any unimproved, forest covered, or brush covered land unless the exhaust system is equipped with a spark arrester meeting applicable local, state, or federal laws. In the state of California, a spark arrester is required by law. Other states have similar laws. A spark arrester, if used, must be maintained in effective working order by the operator.
Check clutch and brake operation frequently. Adjust and service as required. All motion of drive wheels and auger/impeller must stop quickly when control levers are released. Let engine and machine adjust to outdoor temperature before starting to clear snow. Stay alert for hidden hazards or traffic. Do not overload machine capacity by attempting to clear snow at too fast of a rate. Do not throw snow any higher than necessary. Adjust auger housing height to clear gravel or crushed rock surfaces.
Two-Stage Snow Blower » Operator’s Manual CONTENTS SUPPLIED Your Legend Force snow blower comes partially assembled and contains the following: Premium 4-Cycle 8 12 NET CONTENTS 20 OZ (0.6 L) 4 2 9 5 10 3 6 11 Hardware 7 1 13 1. Main Machine 2. Discharge Chute M8 X 20 X2 M8 X 25 X2 M6 X 30 X6 3 3. Chute Crank Flange 4. Lower Handle X3 5. Handlebars X2 6. Shift Arm 7. Skid Shoes 8. Shift Rod 9. Directional Chute Control 10.
ASSEMBLY This snow blower was partially assembled at the factory. To assemble your machine follow the below instructions. HANDLEBARS SKID SHOES 1. Unscrew the cable nut, slide the cable into the cable holder and tighten the nut. (See Figure 2a #1) 1. Place the machine on a solid, level surface. 2. 2. Loosen the two bolts on the sides of the transmission housing. Slide the lower handle slots in-between the transmission and the washer. Finger tighten the bolts to hold the handle in place.
Two-Stage Snow Blower 2. Place the discharge chute facing forward over the chute crank flange. (See Figure 4b) Two-person assembly is required. Please plan to assemble the discharge chute when another person is available to hold the chute into position while securing the hardware. » Operator’s Manual DIRECTIONAL CHUTE CONTROL 1. Slide the loop of the side brace over the chute control lever first and leave loose for now. 2.
30 mm SPEED SHIFT LINKAGE 1. 16 mm the shift arm sleeve over the rod on the shift yoke. Slide Make sure the linkage plate points to the right. Line up the holes in the shift arm sleeve and shift yoke. Insert a bolt M6x30 and secure with nut. (See Figure 6a) 18 mm X2 10 mm Figure 6c X1 13 mm HEADLIGHT WIRE CONNECTION 32 mm Figure 6a 30 mm 2. 8 M6x30 ×1 6 To connect the headlight harness, cut the zip tie holding the wire off the engine.
Two-Stage Snow Blower » Operator’s Manual KNOW YOUR MACHINE FEATURES AND CONTROLS Drive Clutch Lever Shear Pin Speed Shift Lever Auger Gearcase Scraper Blade Auger Clutch Lever Heated Hand Grips Auger Headlight Directional Chute Control Chute Deflector Belt Cover Discharge Chute Chute Clean-Out Tool Skid Shoes Fuel Filler Cap Choke RUN/STOP Switch Primer Safety Ignition Switch Fuel Shutoff Valve Recoil Starter Electric Start Button Power Cord Plug Electric Starter Engine Oil Fill Cap
SPEED SHIFT LEVER The speed shift lever To change speeds, first release the drive clutch lever. Then, move the speed shift lever to the desired position. The lever locks in a notch at each speed selection. Always release the drive clutch lever before changing speeds. Failure to do so will result in damage to the snow blower. Use slower speeds when removing heavier snow. Faster speeds are better for when removing lighter snow and transporting the snow blower.
Two-Stage Snow Blower Somehow, we need to keep this with the Shear Pins section. This is probably the most important section for people to read, as it is something they will need to do semi-frequently AUGER » Operator’s Manual FUEL SHUTOFF VALVE Always operate the snow blower with the fuel shut-off valve in the OPEN position. Close the valve when you do not use the machine. CHOKE CONTROL When engaged, the augers rotate and pull snow into the auger housing.
ADJUSTMENT SKID SHOES AUGER CLUTCH AND DRIVE CLUTCH Position the skid shoes based on surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, place skid shoes in the higher position to give a 1/8” (3mm) clearance between the scraper blade and the ground. Use a middle or lower position when the area to be cleared is uneven.
Two-Stage Snow Blower 1. Loosen adjusting nuts on cable support bracket. 2. Slide the control cable up or down by threading adjusting nuts to increase cable tension or provide more slack. 3. Tighten nuts after proper adjustment is achieved.. » Operator’s Manual CHUTE BRACKET If the spiral at the bottom of the directional chute control lever is not fully engaging with the chute assembly, the chute bracket must be adjusted. 30 mm 16 mm 18 mm X2 10 mm Figure 10 13 mm To do so: 1.
OPERATION FREEWHEELING AND SELF-PROPELLING Left wheel equipped with the axle lock pin can be completely released by removing the pin and installing it in the outer axle hole. Unlock the left wheel to allow for easier turning of the unit. To unlock the left wheel, remove the pin from the inner hole and insert the axle pin through the outer axle hole, but not through the wheel hub.
Two-Stage Snow Blower COLD START - RECOIL STARTER RUN STOP 3. R otate choke control to CLOSED Operator’s Manual The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming temperatures. 1. Be sure fuel shutoff valve is in the OPEN position. 2. P lace RUN / STOP switch in RUN position. » position. 4. P ush the primer 2 or 3 times. When temperature is below 15oF (-25oC), additional priming may be needed.
MAINTENANCE ENGINE Refer to the Engine Operator’s Manual. LUBRICATION Oil AUGER GEARBOX Grease The gearbox was filled with lubricant to the proper level at the factory. Unless there is evidence of leakage or service has been performed on the gearbox, no additional lubricant should be required. If lubricant is required, use GL-5 or GL-6, SAE85-95, EP gear oil lubricant. Do not use synthetic oil.
Two-Stage Snow Blower » Operator’s Manual SPARE ROLL PINS The impeller is secured to the impeller shaft with roll pins. Figure 16b 4. C arefully pivot the snow blower up and forward so that it rests on the auger housing. Figure 15 6 X 37 X2 9 5. R emove the frame cover from the underside of the snow blower by removing the screws which secure the cover. (See Figure 16c) 19 mm Two 6x37 roll pins for impeller are supplied as spare in the hardware kit. Store them in a safe place until needed.
DRIVE BELT REPLACEMENT If the drive belt becomes worn, oil-soaked, or otherwise damaged, proceed as follows to replace the belt. 7. Remove and replace belt in the reverse order. Holding down the drive clutch lever will ease reinstallation of the belt. 1. T o prevent spillage, remove all fuel from tank by running engine until it stops. Remove the key to avoid unintended starting and allow unit to cool completely.
Two-Stage Snow Blower FRICTION WHEEL REPLACEMENT If the snow blower fails to drive with the drive clutch engaged, and performing the clutch control cable adjustment fails to correct the problem, the friction wheel may need to be replaced. 1. T o prevent spillage drain all fluids, remove all fuel by rinning engine until it stops. Remove the key to avoid unintended starting and allow unit to cool completely. » Operator’s Manual 6.
4. Fasten the lock nut in the upper end of shift rod. (See Figure 2. R emove the rubber ring from between the plates. 19 #4) 3. R eassemble the side plates with a new rubber ring. When reassembling the friction wheel assembly, make sure that rubber ring is centered and seated properly between the side plates. Tighten each screw only one rotation before turning the wheel clockwise and proceeding with the next screw on the other side of the wheel.
Two-Stage Snow Blower » Operator’s Manual TROUBLESHOOTING Problem Electric starter does not turn(on models so equipped) Cause 1. Extension cord not connected 2. T he extension cord is worn, corroded, or damaged 3. The power outlet is not energized Remedy 1. C onnect the extension cord to the outlet and/or the machine 2. Replace the extension cord 3. H ave a qualified electrician energize the outlet 1. Move choke to CHOKE position 1. Choke not in CHOKE position 2. Engine not primed 3.
The engine overheats Carburetor not adjusted properly Contact a qualified repair personnel Excessive vibration Loose parts or damaged parts Tighten all fasteners or replace damaged parts 1. S park plug wire loose 1. T ighten spark plug wire 2. G as cap vent hole plugged 2. C lean or replace fuel cap 3. D irty or clogged muffler 3. C lean or replace muffler 1. D rive control cable not adjusted properly 1. A djust drive control cable Loss of power Loss of traction drive 2.
Two-Stage Snow Blower » Operator’s Manual PARTS DIAGRAM MAIN MACHINE Parts Diagram | 26
HANDLEBARS 27 | Parts Diagram
Two-Stage Snow Blower » Operator’s Manual GEARBOX Parts Diagram | 28
PARTS LIST No. Description Qty No. Description Qty No. Description Qty 1 Oil Seal M10x1 1 37 Plug 1 73 Auger Idler Mounting Bracket 1 2 Spiral Assembly-Right 1 38 Auger Housing Assy. 1 74 Auger Belt Tensioning Cable 1 3 FT Bolt M6x20 6 39 Screw ST5.
Two-Stage Snow Blower No. Description 109 Driven Pulley Bracket Qty Description Qty No.
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