• ••••• L33END FORCE. Two-Stage Snow Blower Operator's Manual MODEL NUMBER D 1005487565 D 1005425223 D 1005425207 SERIAL NUMBER PURCHASE DATE Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use. FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING MACHINE ~> BILl.
• ••••• •••• Your new LEGEND FORCE snow blower offers quality construction, and is easy and safe to operate. With proper use and care, it is designed to give you many years of dependable service.
MODEL AND SERIAL NUMBERS Carefully read through this entire operator's manual before using your new unit. Pay attention to all cautions and warnings. This unit is a gasoline engine driven snow blower. It is perfect for tackling heavy snowfall- easily able to cut through snow in excess of a foot or more. It is easy and safe to operate. With proper use and care, it should give you many years of dependable service. Record the model and serial number as well as date and place of purchase for future reference.
SUPPORT Have questions about your LEGEND FORCE equipment? Call us at 1-877-527-0313.
SYMBOLS The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use. ~ (i) 0 Read these instructions carefully. Do not remove or tamper with the protection and safety devices. Wear eye protection. No smoking, sparks, or flames. Wear hearing protection. Wear safety footwear. Do not touch parts that are hot from operation. Serious burns may result. Keep children and bystanders off and away.
SAFETY GENERAL SAFETY RULES UNDERSTAND YOUR MACHINE Read this manual and labels affixed to the machine to understand its limitations and potential hazards. Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly. Make sure to read and understand all the instructions and safety precautions as outlined in the Engine Manufacturer's manual packed separately with your unit.
ENGINE SAFETY This machine is equipped with an internal combustion engine. Do not use on or near any unimproved, forest covered, or brush covered land unless the exhaust system is equipped with a spark arrester meeting applicable local, state, or federal laws. In the state of California, a spark arrester is required by law. Other states have similar laws. A spark arrester, if used, must be maintained in effective working order by the operator. Never start or run the engine inside a closed area.
Check clutch and brake operation frequently. Adjust and service as required. All motion of drive wheels and auger/impeller must stop quickly when control levers are released. Let engine and machine adjust to outdoor temperature before starting to clear snow. Stay alert for hidden hazards or traffic. Do not operate on steep slopes. Do not clear snow across the face of slopes. Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction.
CONTENTS SUPPLIED Your I.L!gerld Fcrce snow blowet" comes partially assembled and contains the following: 'CJ .r= r-----------'1 I ~-~~ I .-/I ""11111111111 ' ___ I I' ~---~: 14 1. Main Machine 14. HardWilre Kit. Including: 2. Discharge Chute ll)::::::J~ 3. Chute Cr<~nk Flange 4. 5. 6. 7. l.cwer Handle Handlebars ShlftArm Skid Shoes 8. ShlftRod 9. Directional Chllte Control 10. Operator's Manual & E~ne Manual 11.Tools for Spark Plus.Assembly 12. Engine orr 13. Plastic Ca5e.
ASSEMBLY This snow blower was partially assembled at the factory. To assemble your machine follow the below instructions. HANDLEBARS SKID SHOES 1. Unscrew the cable nut, slide the cable into the cable holder and tighten the nut. (See Figure 2a #1) 1. Place the machine on a solid, level surface. 2. 2. Loosen the two bolts on the sides of the transmission housing. Slide the lower handle slots in-between the transmission and the washer. Finger tighten the bolts to hold the handle in place.
2. Place the discharge chute facing forward over the chute crank flange. (See Figure 4b) Two-person assembly is required. Please plan to assemble the discharge chute when another person is available to hold the chute into position while securing the hardware. DIRECTIONAL CHUTE CONTROL 1. Slide the loop of the side brace over the chute control lever first and leave loose for now. 2.
SPEED SHIFT LINKAGE 1. Slide the shift arm sleeve over the rod on the shift yoke. Make sure the linkage plate points to the right. Line up the holes in the shift arm sleeve and shift yoke. Insert a bolt M6x30 and secure with nut. (See Fipre 6G) Figure6c Xl •=• HEADLIGHT WIRE CONNECTION Figure6a M6x30 2. x1 M#W To connect the headlight harness, cut the zip tie holding the wire off the engine. Then plug the wire into the wire clip connected to the LED light.
KNOW YOUR MACHINE FEATURES AND CONTROLS Drive Clutch Lever : : Headlight Chute Deflector Belt Cover Discharge Chute Chute Clean-Out Tool Choke Recoil Starter Power Cord Plug Safety Ignition Switch Fuel Shutoff Valve Know Your Machine I 12
SPEED SHIFT LEVER )) The speed shift lever To change speeds, first release the drive clutch lever. Then, move the speed shift lever to the desired position. The lever locks in a notch at each speed selection. Always release the drive clutch lever before changing speeds. Failure to do so will result in damage to the snowblower. )) Use slower speeds when removing heavier snow. Faster speeds are better for when removing lighter snow and transporting the snow blower.
Somehow, we need to keep this with the Shear Pins section. This is probably the most important section for people to read, as it is something they will need to do semi-frequently AUGER )) FUEL SHUTOFF VALVE )) CHOKE CONTROL When engaged, the augers rotate and pull snow into the auger housing. \.\. // DISCHARGE CHUTE )) Always operate the snow blower with the fuel shut-off valve in the OPEN position. Close the valve when you do not use the machine.
ADJUSTMENT SKID SHOES )) AUGER CLUTCH AND DRIVE CLUTCH Position the skid shoes based on surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, place skid shoes in the higher position to give a 1/8" (3mm) clearance between the scraper blade and the ground. Use a middle or lower position when the area to be cleared is uneven.
1. Loosen adjusting nuts on cable support bracket. 2. Slide the control cable up or down by threading adjusting nuts to increase cable tension or provide more slack. 3. Tighten nuts after proper adjustment is achieved .. CHUTE BRACKET )) If the spiral at the bottom of the directional chute control lever is not fully engaging with the chute assembly, the chute bracket must be adjusted. Figure 10 )) Todoso: 1. Loose the two nuts which secure the chute bracket and reposition it slightly. 2.
OPERATION FREEWHEELING AND SELF-PROPELLING STARTING AND STOPPING THE ENGINE Left wheel equipped with the axle lock pin can be completely released by removing the pin and installing it in the outer axle hole. Unlock the left wheel to allow for easier turning of the unit. To unlock the left wheel, remove the pin from the inner hole and insert the axle pin through the outer axle hole, but not through the wheel hub.
COLD START- RECOIL STARTER 1. Be sure fuel shutoff valve is in the OPEN position. The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming temperatures. 2. Place RUN I STOP switch in RUN position. Slightly overlap each successive path to ensure all snow will be removed. 3. Rotate choke control to CLOSED For large areas, start in the middle and throw snow to each side, so snow is not cleared more than once. l'\.
MAINTENANCE ENGINE Refer to the Engine Operator's Manual. ~Oil LUBRICATION AUGER GEARBOX 'Grease The gearbox was filled with lubricant to the proper level at the factory. Unless there is evidence of leakage or service has been performed on the gearbox, no additional lubricant should be required. If lubricant is required, use GL-5 or GL-6, SAE85-95, EP gear oil lubricant. Do not use synthetic oil. Do not allow grease or oil get on friction disc, friction plate or belts.
SPARE ROLL PINS The impeller is secured to the impeller shaft with roll pins. Figure 16b 4. Carefully pivot the snow blower up and forward so that it rests on the auger housing. Figure 15 6X37 X2 -=· 5. Remove the frame cover from the underside of the snow blower by removing the screws which secure the cover. (See Fisure 16c) Two 6x37 roll pins for impeller are supplied as spare in the hardware kit. Store them in a safe place until needed.
DRIVE BELT REPLACEMENT If the drive belt becomes worn, oil-soaked, or otherwise damaged, proceed as follows to replace the belt. 7. Remove and replace belt in the reverse order. \.\. // Holding down the drive clutch lever will ease reinstallation of the belt. 1. To prevent spillage, remove all fuel from tank by running engine until it stops. Remove the key to avoid unintended starting and allow unit to cool completely.
• ••••• FRICTION WHEEL REPLACEMENT If the snow blower fails to drive with the drive clutch engaged, and performing the clutch control cable adjustment fails to correct the •••• 6. Remove the other bearing from the left side of the frame by removing the snap ring. problem, the friction wheel may need to be replaced. Bearing 1. To prevent spillage drain all fluids, remove all fuel by rinning engine until it stops. Remove the key to avoid unintended starting and allow unit to cool completely. 2.
2. Remove the rubber ring from between the plates. 4. Fasten the lock nut in the upper end of shift rod. (See Figure 19#4) 3. Reassemble the side plates with a new rubber ring. When reassembling the friction wheel assembly, make sure that rubber ring is centered and seated properly between the side plates. Tighten each screw only )) 5. Assemble the the lower end of the shift rod to the shift arm. (See Figure 19 #5) 6. If still not work, repeat the steps #1-5 until it works correctly.
r- TROUBLESHOOTING 1. Extension cord not connected Electric starter does not turn(on models so equipped) Remedy Cause Problem 2. The extension cord is worn, corroded, or damaged 3. The power outlet is not energized 1. Connect the extension cord to the outlet and/or the machine 2. Replace the extension cord 3. Have a qualified electrician energize the outlet 1. Move choke to CHOKE position 1. Choke not in CHOKE position 2. Engine not primed 3. Engine is flooded 4. Fuel shut-off valve closed 5.
The engine overheats Carburetor not adjusted properly Contact a qualified repair personnel Excessive vibration Loose parts or damaged parts Tighten all fasteners or replace damaged parts 1. Spark plug wire loose 1. Tighten spark plug wire 2. Gas cap vent hole plugged 2. Clean or replace fuel cap 3. Dirty or clogged muffler 3. Clean or replace muffler Loss of power 1. Drive control cable not adjusted properly Loss of traction drive 2. Drive belt loose or damaged 3. Friction wheel worn 1.
~ ~ ~ V) 0 ~ ~ I lt.....-~~ MAIN MACHINE ~ ~~ \_1_6_ ~ ''ill I' ·1 ~ Jl ~- 36 ~----~ 59 ·;t~---~---~---~> - 58 ~ ~ 53 ( 54 -a N E ~ e t a ~ I
::I: > z c r- IT1 ~ 0: 27 I Parts Diagram
Parts Diagram 28
PARTS LIST Description No. Qty No. Description Qty No. Description Qty 1 Oil Seal M10x1 1 37 Plug 2 Spiral Assembly-Right 1 38 Auger Housing Assy. 1 74 Auger Belt Tensioning Cable 1 3 FT Bolt M6x20 6 39 Screw STS.
Description No. 109 Driven Pulley Bracket Qty Description No. Qty No.
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