Product Manual

Motor Considerations With AC Drives
One drawback to pulse width modulated drives is their tendency to
produce voltage spikes, which in some instances can damage the insulation
systems used in electric motors. This tendency is increased in applications
with long cable distances (more than 50 feet) between the motor and drive
and with higher-voltage drives. In the worst cases, the spikes can literally
“poke a hole” into the insulation, particularly that used in the motor’s
windings. To guard against insulation damage, some manufacturers
now offer inverter-duty motors having special insulation systems that
resist voltage spike damage. For example, LEESON’s system, used in
all three-phase motors 1 HP and larger, is called IRIS
™
(Inverter Rated
Insulation System).
Particularly with larger drives, it may be advisable to install line reactors
between the motor and drive to choke off the voltage spikes. In addition,
some increased motor heating will inevitably occur because of the inverter’s
“synthesized” AC wave form. Insulation systems on industrial motors
built in recent years, and especially inverter-duty motors, can tolerate
this except in the most extreme instances. A greater cooling concern
involves operating for an extended time at low motor RPM, which
reduces the flow of cooling air and especially in constant torque
applications where the motor is heavily loaded even at low speeds.
Here, secondary cooling such as a special blower may be required.
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