LaserSpeed LS8000-3 INSTRUCTION HANDBOOK - installation, setup and technical reference (for qualified personnel only) www.betalasermike.
LaserSpeed 8000-3 Instruction Handbook Contents Declaration of Conformity Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Contents Contents Contents ...............................................................................................................................3 Proprietary Statement ..........................................................................................................7 European Commission Requirements................................................................................8 Safety Information......................................................
LaserSpeed 8000-3 Instruction Handbook Contents Differential vs. Single Ended Pulse Outputs..............................................................38 Quadrature Output Phase Relationships...................................................................39 Quadrature Outputs at Extremely Low Pulse Frequencies .......................................41 Material Present Input (Pin 10)..................................................................................43 Connecting Material Present Switches.
LaserSpeed 8000-3 Instruction Handbook Contents Newport P6000A ...............................................................................................................................90 Red Lion PAXI ...................................................................................................................................91 Siemens Counter Module 450-1 .......................................................................................................
LaserSpeed 8000-3 Instruction Handbook Contents UDP Command Example .....................................................................................................174 UDP Real-Time Measurement Example ..............................................................................175 UDP Discovery Beacon...................................................................................................................176 Discovery Beacon Format ............................................................
LaserSpeed 8000-3 Instruction Handbook Proprietary Statement Proprietary Statement Manufacturer/Distributor Beta LaserMike Inc, 8001 Technology Blvd, Dayton, OH 45424, USA About This Manual This manual contains descriptions, drawings, and specifications for a Beta LaserMike product. Equipment or products made prior to or subsequent to the publication date of this manual may have parts, features, options, or configurations that are not covered by this manual.
LaserSpeed 8000-3 Instruction Handbook European Commission Requirements European Commission Requirements This equipment is intended for use in a heavy industrial environment. The equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to other equipment. There is no guarantee that interference will not occur in a particular installation.
LaserSpeed 8000-3 Instruction Handbook Safety Information Safety Information • Under NO circumstances should the earth safety connections be broken – internal damage to sensitive electronic components may occur and at worst electrocution to personnel may result. • This equipment must be earthed/grounded. • Relays and associated wiring are rated for SELV levels i.e. 60 VDC & 30 VAC RMS. These levels must not be exceeded.
LaserSpeed 8000-3 Instruction Handbook Safety Information Laser Classification The Model LS8000-3 Non-contact Length and Speed Gauge (Model LS8000-3) is classified as a IIIb laser device. This category contains infrared and visible laser devices with powers up to 500 mW. The optical gauge in the system uses a 50 mW solid-state laser device operating between 760 and 800 nm (near infrared region of the spectrum).
LaserSpeed 8000-3 Instruction Handbook Safety Information The following system specifications will help establish appropriate safety measures. Maximum Laser Power 0.050 watt Laser Wavelength 0.785 micrometer Laser Spot Size (Elliptical) 3 x 1.5 millimeters Beam Divergence 0.5 milliradians Pulse Rate Continuous wave Maximum radiance (power divided by spot-size area) 0.050 Watt/0.141372 cm 2 [0.
LaserSpeed 8000-3 Instruction Handbook Safety Information If your country or state has no regulations governing the safe use of lasers, Beta LaserMike recommends that you follow the guidelines specified by the American National Standard for the safe use of lasers (ANSI Z136.1–1986).
LaserSpeed 8000-3 Instruction Handbook Safety Information LS8000-3E Labels LS8000-3X Labels Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Introduction Introduction This manual describes the installation and setup of the LaserSpeed 8000 gauge. For daily routine usage, see the LaserSpeed 8000 Operator Guide. The Model LS8000-3 LaserSpeed® Non-contact Length and Speed gauge is an industrial, Laser-Doppler based instrument that measures the velocity and length of material. Due to the nature of the laser-based measurement, there is no physical contact with the material.
LaserSpeed 8000-3 Instruction Handbook System Overview Resulting Electrical Signal with Frequency (f) κ t Measurement Region Side View Top View Material Surface d Material Movement λ Fringe distance (d) is a function of laser wavelength (λ) and beam angle (κ): d= Period is the inverse of frequency: t= 1 f Velocity is distance divided over time: v= d t Velocity is integrated to find Length L = ∫ v ⋅ dt 2 sin κ T 0 Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Installing the System Installing the System This section describes mounting, alignment and other installation concerns for the LS8000-3. The installation can be broken down into five steps: Mounting the gauge Aligning the gauge Connecting power to the gauge Connecting to the outputs Maximizing gauge performance Mounting the Gauge The LS8000-3 must be placed at the correct standoff distance from the moving material.
LaserSpeed 8000-3 Instruction Handbook Installing the System Mounting Distance When the material is within the depth of field, the gauge makes accurate measurements. Since the best signal comes from the center of the depth of field, the center is the source of the best measurements. This is because the two laser beams totally overlap at the center of the beam crossings and all of the laser power is used to form fringes.
LaserSpeed 8000-3 Instruction Handbook Installing the System coolant is blown off in the same direction the material is moving, the air velocity can add or subtract from the material’s velocity; this too may cause erroneous measurements. Air Wipe / Quick Change Window To prevent dust, dirt, and moisture from accumulating on the optical window the gauge can be fitted with an Air Wipe/Quick Change Window.
LaserSpeed 8000-3 Instruction Handbook Installing the System for more details. When mounting the gauge, be aware of the environment in which the gauge is operating. Steam, mist, coolant on the material, ambient temperature, scale and slag may all affect the performance of the gauge. These environmental conditions may need to be modified as mentioned above in order to maximize the performance of the gauge.
LaserSpeed 8000-3 Instruction Handbook Installing the System Twinner Lines When mounting the gauge on a twinner line, the gauge should be positioned far enough from the twinner that the twist is set. If the gauge is placed close to the twinner, it may not be able to measure due to excessive vibration and the spin imparted on the wire due to the twisting motion. Moving the gauge down the line farther from the twinner may improve the gauge's ability to make measurements.
LaserSpeed 8000-3 Instruction Handbook Installing the System Aligning the Gauge Once the gauge is mounted at the proper standoff distance, the critical alignment angles need to be checked. To obtain accurate results, the LS80003 must be mounted so the surface being measured is perpendicular to the optical axis. The best method to ensure this is to place a level alongside the gauge.
LaserSpeed 8000-3 Instruction Handbook Installing the System Types of Gauge Misalignment Measured Velocity = Actual Velocity x cos(A) x cos(B) Error Angle (Degrees) Cosine 0 0.25 0.50 0.75 1.0 2.0 3.0 4.0 5.0 10 1 0.99999 0.99996 0.99991 0.99985 0.99939 0.99863 0.99756 0.99619 0.98481 Speed and Length Error (%) Material Movement 0 -0.001 -0.004 -0.009 -0.015 -0.061 -0.137 -0.244 -0.381 -1.
LaserSpeed 8000-3 Instruction Handbook Installing the System Gauge Orientation The LaserSpeed gauge must be mounted such that the material to be measured moves in a direction parallel to the bottom of the LS8000-3, as shown below.
LaserSpeed 8000-3 Instruction Handbook Installing the System Connecting Power to the Gauge The gauge requires a 20–28 VDC (nominal 24 VDC) supply to be connected to Pin 24 and/or Pin 25 with the corresponding ground to Pin 12 and/or Pin 13 of the 25-pin D-sub connector. The supply should be able to drive at least 2 Amps. For detailed information on supplying power to the gauge, see Appendix D. Notes: Do not attach wires to the gauge while power is applied. Make all wiring connections with power turned off.
LaserSpeed 8000-3 Instruction Handbook Installing the System Connecting to Outputs On the LS8000-3 model, the outputs of the gauge are contained on the 9-pin and 25-pin D-sub connectors, and the M12 D-Coded Ethernet connector. On the LS8000-3E and LS8000-3X, all outputs are contained on a 39-pin circular connector. Their pin values are shown in the following tables. Each signal is explained in detail in the Interfacing with the LS8000-3 section.
LaserSpeed 8000-3 Instruction Handbook Installing the System LS8000-3 25-Pin Connector Pinout Pin Description 1 RS-232 Transmit (from LS8000-3 to host) 2 RS-232 Receive (from host to LS8000-3) 3 Phase A True – High Speed Output (RS-422 Drivers) 4 Phase A False – User Scaleable (5-24V Output) 5 Phase A False – High Speed Output (RS-422 Drivers) 6 Phase B True – User Scaleable (5-24V Output) 7 Phase B True – High Speed Output (RS-422 Drivers) 8 Phase B False – User Scaleable (5-24V Output)
LaserSpeed 8000-3 Instruction Handbook Installing the System LS8000-3 9-Pin Connector Pinout Pin Description 1 RS-422 Transmit + (from LS8000-3 to host) 2 RS-422 Transmit – (from LS8000-3 to host) 3 RS-422 Receive + (from host to LS8000-3) 4 RS-422 Receive – (from host to LS8000-3) 5 Signal Ground for Inputs/Outputs/Serial 6 Analog Output Voltage 7 Analog Output Ground 8 Measurement Synchronization Input + 9 Measurement Synchronization Input - LS8000-3 M12 Connector Pinout Pin Descri
LaserSpeed 8000-3 Instruction Handbook Installing the System LS8000-3E/LS8000-3X Connector Pinout The LS8000-3E/LS8000-3X cables have a circular 39-pin military connector on the gauge end and a DB37 connector on the opposite end. The pinouts of both connectors are listed below. Pins 21 and 23 of the circular connector are not internally connected. The 39-pin military connector is internally connected to the LS8000-3 DB25, DB9, and M12 connectors. These connections are listed in the following table.
LaserSpeed 8000-3 Instruction Handbook Installing the System LS8000-3 Connector Pin DB25 DB9 M12 DB37 39-Pin 1 1 1 RS232 Transmit (from LS8000-3 to host) 2 2 2 RS232 Receive (from host to LS8000-3) 3 3 3 Phase A True – High Speed Output (RS-422 Drivers) 4 4 4 Phase A False – User Scaleable (5-24V Output) 5 5 5 Phase A False – High Speed Output (RS-422 Drivers) 6 6 6 Phase B True – User Scaleable (5-24V Output) 7 7 7 Phase B True – High Speed Output (RS-422 Drivers) 8 8 8
LaserSpeed 8000-3 Instruction Handbook Installing the System LS8000-3E/LS8000-3X Breakaway Cable Pinout LaserSpeed breakaway cables have 39-pin military connectors on both ends (male on one end and female on the other) and have pinouts identical to the standard gauge cable.
LaserSpeed 8000-3 Instruction Handbook Installing the System Maximizing Performance The system is now at the point where it can be powered on and the laser activated so beams are emitted from the front of the gauge. Be sure that the laser interlock and shutter control circuits are functioning properly. When Pin 16 is connected to GND (Pin 11, 19, or 21), the laser becomes operational. When Pin 17 is connected to GND (Pin 11, 19, or 21), the shutter will open.
LaserSpeed 8000-3 Instruction Handbook Installing the System Alternatively, the analog port can be configured to output QF on a 0–1 V scale. The QF can then be monitored by connecting a panel meter to the analog output and displaying the voltage. A third method of monitoring the Quality Factor is to reassign one of the pulse outputs to output the Quality Factor as a frequency output. To ensure quality measurements, the laser beams must maintain “contact” with the product.
LaserSpeed 8000-3 Instruction Handbook Installing the System Starting/Ending Length Correction The Validation Time Limit feature is used because the Material Present signal tells the gauge that material is indeed moving through the measurement zone. If valid velocity measurements cannot be made, then a small amount of length will not be accumulated which, in turn, will cause a length error.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Interfacing with the LS8000-3 The LS8000-3 has a variety of outputs that allow length and velocity data to be transmitted to external devices or control algorithms. All of these signals are located on the connector(s) on the back of the instrument.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DB25 Connector The 25-pin interface port contains pins which deliver the quadrature pulse outputs, RS-232 serial communications, safety interlock signals, and the 24 V supply required to power the gauge. Several inputs are available for operation of the instrument. The connector is a standard 25-Pin male D-Sub connector. The connector is shown below looking at the gauge's rear panel with the gauge base plate down.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 RS-232 Transmit and Receive (Pins 1-2) The LS8000-3 has an RS-232 serial port which can be used to receive measurement data, or to configure settings. The LS8000-3 will connect to any DB9 RS-232 port with a straight-through cable. A null modem is not required.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 High Speed Pulse Output (Pins 3, 5, 7, 9) This quadrature pulse output is a high-speed RS-422 drive output with an output rate up to 5MHz. This pulse output uses an RS-422 transceiver to generate its output signals, and so should be connected to an RS-422 transceiver on the receiving end. These pulse outputs can be connected to a PLC high speed counter card for fine length resolution and high-speed velocity measurement.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 User Scaleable Pulse Output (Pins 15, 4, 6, 8) This pulse output is a user-defined 5-24V voltage output with output rates up to 250 kHz. The output voltage is derived from the User VIN input. The pulse outputs are opto-isolated signals with a voltage level determined by the voltage supplied on Pin 20 (referenced to User-Ground (pin 11, 19, or 21.) An isolated TTL level signal (3.7-5V) will be supplied if no external voltage is connected.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Because the opto-isolator in the circuit has a relatively slow response time compared with the LaserSpeed's maximum pulse output frequency, when using this circuit, keep the LaserSpeed's pulse output frequency below 20kHz. Quadrature Output Phase Relationships The phase relationship of the quadrature outputs is determined by the direction of the measured velocity.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Typical Full Quadrature Pulse Train with Negative Velocity Note: If excessive or erratic counts are noticed, the main cause is usually improper termination of the pulse signals. It is recommended you look at the signals (while connected to the external counter) with an oscilloscope to determine if excessive ringing or rounding of the pulse train is present.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Quadrature Outputs at Extremely Low Pulse Frequencies Note: This section only applies to the pulse outputs—the length and speed available over the RS-232, RS-422, and Ethernet ports are not affected. Pulse Frequency Error Envelope / |%| The LS8000-3 uses a DDS (Direct Digital Synthesis) circuit to generate the quadrature outputs.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Measurement Units Minimum Pulse Output Resolution m/s R= 15 pulse s 15 = pulse m Xm s X ft/s R= 15 pulse s 15 = pulse ft X ft s X ft/min R= 15 pulse s 60 s 900 pulse ft ⋅ = X ft min min X m/min R= 15 pulse s 60 s 900 ⋅ = pulse m X m min min X in/min R= 15 pulse s 60 s 900 ⋅ = pulse in X in min min X mm/min R= 15 pulse s 60 s 900 ⋅ = pulse mm X mm min min X mm/s R= 15 pulse s 15 = pulse mm X mm s X yards/min R= 15
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Material Present Input (Pin 10) This is an optically isolated input that can be used to externally control the Material Present feature of the LS8000-3. The input requires a voltage high (5 to 24V) to activate. The input level should be the same as the voltage connected to the User VIN input (Pin 20) or 5V if there is nothing connected to the User VIN input.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Material Present Transition Effect Material Present Input Mode High (5-24V) Low (0V) Low High High Low 0 (Internal) N/A N/A No Effect No Effect 1 No Yes (External Active Low) ("Material Not Present") ("Material Is Present") Ends Current Measurement Starts New Measurement 2 Yes No (External Active High) ("Material Is Present") ("Material Not Present") Starts New Measurement Ends Current Measurement Note: If Mat
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Example 1: You are using an external make/break optical switch to begin and end the measurement. The optical gauge has a smaller spot size than the LS8000-3, so it will more exactly detect the edge of the product. When the part enters the measurement area the switch outputs a Low (0V) signal, and when there is a part in the measurement area, the switch outputs a High (24V) signal.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Connecting Material Present Switches This section shows how to connect a commonly used Material Present detector. Single Switch Configuration The D10 is a make/break optical switch. When connecting one optical switch, it should be aligned with the LS8000-3's measurement spot. This configuration can be used in order to more precisely detect the edge of the material.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 When the product enters the measurement area and triggers the switch, the Material Present signal should activate. This causes the LS8000-3 to start counting length at 0. When the product leaves the measurement area and the Material Present signal deactivates, the LS8000-3 will calculate the final length and the measurement is complete. If in Final Length mode, the LS8000-3 will transmit the Final Length over the serial/Ethernet ports.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Exit Sensor Beam Entrance Sensor Beam Part to be measured Lin e movement Banner Engineering D10 Expert Fiber-Optic Sensor Model D10DPFP(Q) +12-24VDC Power _ BROWN BLUE WHITE 1 BLACK 2 GRAY Signal Ground Teach PINK Material Present Input Mode: External Active Low Gate Light Operate Material Present (Pin 10) Signal Ground (Pin 11, 19, 21) BROWN BLUE WHITE 1 BLACK 2 GRAY PINK Teach Gate Light Operate Part No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Signal Grounds (Pins 11, 19, 21) Multiple ground inputs have been supplied for the pulse outputs (High Speed, User Scaleable, and Index) to provide good references for cabling. Additionally, two power input pins (24 and 25, 24 VDC) and power input ground pins (12 and 13) have been provided for cabling ease. The Signal Grounds (pins 11, 19, and 21) are internally isolated from the Power Ground (pins 12, 13).
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Isolation Not Required between Power Supply and I/O Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Measurement Direction Input (Pin 14) This is an optically isolated input that can be used to externally control the Measurement Direction feature of the LS8000-3. The input requires a voltage high (5 to 24V) to activate. The input level should be the same as the voltage connected to the User VIN input (Pin 20) or 5V if there is nothing connected to the User VIN input.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Laser Interlock (Pin 16) The Laser Interlock input will switch off the laser power when the connection to ground is broken. This is commonly used with external switches for laser safety. When the interlock pin is connected to ground, the laser is operational. When the interlock circuit is opened (break the connection to ground), power to the laser is switched off. The power to the rest of the LS8000-3 is not affected.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Shutter Control (Pin 17) All Class 3B laser products are required to have a shutter to terminate the laser beams before exiting the product. The LS8000-3 uses a spring-loaded rotary solenoid as a laser shutter. The spring-loaded action ensures that when power is not applied to the shutter circuit, the shutter remains closed. Note: To open the shutter, connect the shutter control pin (Pin 17) to ground (Pin 11, 19, or 21).
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Length Reset Input Circuit The Length Reset Input Action configuration setting affects how this input resets the length. The input can be configured to reset the length on level and edges. See the Length Reset Input Action command description in the Configuration Settings section for details. User VIN (Pin 20) Voltage input for Isolated Pulse Outputs, and the Index Pulse Output.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Index (Printer) Pulse Output (Pins 22-23) Also referred to as a Once-Per-Rev (OPR) pulse, this output can be configured to output pulses at specified length intervals. This output can be used to control a cutter or a printer. For example, if you use LaserTrak to set the “Index Pulse Every X m” setting to 10m, the gauge would output a single pulse every 10m of product movement.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DB9 Connector The 9-pin interface port contains the RS-422 interface pins for high speed, long distance communication with the LS8000-3, the Analog Output, and the Measurement Synchronization Input pins. The connector is a standard 9-Pin male D-Sub connector. It is shown below looking at the gauge's rear panel with the gauge baseplate down.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Cable Jacket Cable Shield Pin 1 (TX+) RX+ Receive 100Ω Pin 2 (TX-) RS-422 Cable RX- Pin 3 (RX+) Shielded, Two Twisted 100Ω Pairs TX+ Transmit Pin 4 (RX-) TX- Drain Wire/Shield Computer/PLC RS-422 Serial Pinouts Gauge DB9 Pin Number Gauge Signal Description Computer Pin Number Computer Signal Description 1 RS422 Transmit + varies RS422 Receive + (B) 2 RS422 Transmit - varies RS422 Receive – (A) 3 RS422 Receive +
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Analog speed data can be obtained in a 0–2 V format. An optional selectable voltage/current output module which will convert the 0–2 V signal supplied by the gauge to all of the common voltage/current levels is available. The analog output indicates speed but not direction. There are two configuration settings that affect the operation of the analog output. The Analog Zero Scale Velocity sets the speed where the analog output reaches 0V.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Voltage = Measured Analog Output Voltage Note that when the output voltage is at either limit, the exact speed cannot be determined. If the exact speed is always required, be sure to set the Full Scale Velocity setting to a value higher than what can normally be encountered.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 elongation), or by connecting the LS8000-3 gauges together in a daisy-chain configuration (for synchronization only.) Using the LS8000-3 I/O Module (one I/O Module per LS8000-3) easily allows multi-channel synchronization and elongation measurement. The I/O Module has rear panel Sync connectors that can be connected to other I/O Modules for synchronization.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 LS8000-3 Interface Cables DB25 Cables These cables connect the LS8000-3 25-Pin connector, and are available in lengths from 3 to 50m. These cables are compatible with all LS4000, LS8000, and LS8000-3 LaserSpeed gauges. For cables compatible with the E/X models, see the Heavy Industrial Cables section. Part Number Length Cable Description 240211-3M 3m (9.8 ft) CABLE GAUGE-DB25/DB25 3M 240211-10M 10m (32.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Heavy Industrial Cables LaserSpeed heavy industrial cables are designed for use in heavy industrial environments where high temperatures and heavy coolant spray are encountered. They have an extremely durable outer jacket, and are impervious to industrial lubricants, coolants, and solvents. Never pull the cable by the connector. Always attach the pulling cable to the cable itself.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Part Number Length Cable Description 85277-10M 10m (32.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Low Temperature Breakaway Cable High Temperature Breakaway Cable Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Breakaway Cable Mounting Bracket Beta LaserMike Part #: 2306588 The breakaway cable end fastens to this heavy duty bracket to provide support for the connection between the breakaway cable and the main cable. Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 LS8000-3 Breakout Assemblies For easy interfacing, Beta LaserMike offers several different I/O breakout kits that connect directly to LaserSpeed cables. These interface blocks are DIN rail mountable, or can be bolted into a cabinet. Four M5x16 hex head screws are included. There are several different options available.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DB25 Breakout Assemblies Mounting Dimensions for: 85328, 85329 Part Number 85329 is shown in the drawing below. The mounting dimensions for 85328 and 85329 are identical, with the exception of the height. Part Number 85328 does not have a power supply, so it has a lower profile. Wiring is not shown in the drawing. Part Number Interface/Feature LS8000-3 (DB25F) RS-232 (DB9F) Power Supply 85328 85329 Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DB37 Breakout Assemblies Mounting Dimensions for: 85321, 85322, 85323, 85324 Part Number 85324 is shown in the drawing below. The mounting dimensions for 85321, 85322, 85323, and 85324 are identical, with the exception of the height. Part Numbers 85321 and 85322 do not have power supplies, so they have lower profiles.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Breakout Assembly Pinouts The pinouts for the breakout assembly connectors are listed below. Because the LaserSpeed cable connects directly to the DB25/DB37 cable, the pinout for this connector is identical to the gauge cable pinout. See the Connecting to Outputs section for details.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Ethernet Connector This RJ45 connector can be connected to any Ethernet hub or switch. A crossover cable is not required when connecting to a hub or switch, but is required if connecting directly to a PC.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Application Interfaces Light Stack Interface The LS8000-3 User Scaleable Pulse Outputs and Index Pulse output can be reconfigured and connected to a light stack in order to indicate the current state of the laser in order to warn people in the area of laser radiation.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 The LS8000-3 operates the light stack in the following manner: Light Stack Lamp Laser Radiation Emitted? Meaning Green Laser is Off No Yellow Laser is On Shutter is Closed No Laser is On Shutter is Open Yes Red The light stack should be placed in a conspicuous location near the gauge so that anyone who may be exposed to laser radiation can easily look at the light stack to see gauge is emitting laser radiation.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Thermostat Interface In order to extend the ambient temperature range of LaserSpeed gauges, you can provide water or air cooling/heating. This is often accomplished by connecting the gauge to a recirculating heater/chiller, but can also be accomplished by using the gauge's thermostat output. LaserSpeed gauges monitor their internal temperatures, and can provide an output indicating when cooling/heating is required.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Index Pulse & Length Thresholds The Index Pulse and Length Thresholds can be used to control a cutter and provide pre-cut queues to the process control system so, for example, the line can be slowed prior to a cut. The Index Pulse is configured to trigger at a specified length interval, and the Length Thresholds can be configured to trigger at preset lengths before the Index Pulse triggers.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Gauge-Gauge Synchronization LaserSpeed LS9000 and LS8000 gauges can be synchronized so that their sampling periods are synchronized, and so they update their outputs at the same time. The simplest method for synchronizing gauges is to connect each gauge to a LaserSpeed I/O module and connect the I/O Modules' synchronization connects together.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Banner D10 Through Beam Switch Single through beam Signal D10 LaserSpeed Power (+12 v to +24v) Brown N/A Material Present White 10 Signal Ground Blue 11 Notes: Use with a LaserSpeed 4000-2, 8000-2, 8000-3 or 9000-3 See the Connecting Material Present Switches section for wiring Program the LaserSpeed for material present “external – active high” Program the D10 module for Super High Speed output You may have to teach the D10
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Banner Retroflective Switch (Picodot) Pinout Signal PD45 LaserSpeed Power (+10 v to +30v) Brown See below Material Present White 10 Signal Ground Blue 11 Pullup (4.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DataPro 1000 Quadrature Pinout Signal DP1K LaserSpeed Signal A 36 15 Signal A- 34 4 Signal B 32 6 Signal B- 30 8 Signal Ground 25 11 User Voltage 27 20 Pulsed Pinout Signal DP1K LaserSpeed Signal A 28 15 Signal A- 26 4 Signal Ground 25 11 User Voltage 27 20 Notes: Configure the LaserSpeed pulse per unit length Remove jumpers JL6, JL7, JL10 and JL11 if required in differentialinput configuration Part N
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DataPro 3000 Pinout Signal DP3K DB25 LaserSpeed Signal A 11 15 Signal Ground 24 11 User Voltage 1 20 Notes Configure the LaserSpeed pulse per unit length Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DataPro 5000 BB Quadrature Pinout Signal DP5K LaserSpeed Signal A 22 15 Signal A- 23 4 Signal B 24 6 Signal B- 25 8 Signal Ground 28 11 User Voltage 29 20 Signal DP5K LaserSpeed Signal A 5 15 Signal A- 23 4 Signal Ground 28 11 User Voltage 29 20 Pulsed Pinout Notes: Configure the LaserSpeed pulse per unit length Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DataPro 5000 DN Quadrature Pinout Signal DP5K LaserSpeed Signal A J1-1 15 Signal A- J1-2 4 Signal B J2-1 6 Signal B- J2-2 8 Signal Ground 12 11 User Voltage 25 20 Pulsed Pinout Signal DP5K LaserSpeed Signal A J3-1 15 Signal A- J3-2 4 Signal Ground 12 11 User Voltage 25 20 Notes: Configure the LaserSpeed pulse per unit length Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 DataPro 5000 DN – Beckhoff I/O Quadrature Pinout Signal KL5101-A LaserSpeed Signal A (KL5101-A) 1 15 Signal A- (KL5101-A) 5 4 Signal B (KL5101-A) 2 6 Signal B- (KL5101-A) 6 8 Signal Ground (DP5K I/O) 12 11 User Voltage (DP5K I/O) 25 20 Signal KL5111-A LaserSpeed Signal A (KL5111-A) 5 15 Signal Ground (DP5K I/O) 12 11 User Voltage (DP5K I/O) 25 20 Pulsed Pinout Notes: Configure the LaserSpeed pulse per un
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Domino A Series Pinout Signal Domino A200 LaserSpeed Signal A 2 15 Print Go 3 22 Signal Ground 1 11 User Voltage 4 20 Notes: Configure the LaserSpeed for the appropriate pulse per unit length. The index pulse should be set to trigger at the appropriate rate (every 2 feet, every 1 meter, etc), and with a 20 ms pulse width. On the Domino A-Series printer, the Strobe Divide should be set to 1.
LaserSpeed 8000-3 Instruction Handbook Interfacing with the LS8000-3 Durant President Series Quadrature Pinout Signal Durant LaserSpeed Signal A 14 15 Signal B 10 6 Signal Ground 12 11 User Voltage 20 20 Signal Durant LaserSpeed Signal A 14 15 Signal Ground 12 11 User Voltage 20 20 Pulsed Pinout Notes: Configure the LaserSpeed pulse per unit length Set scaling in the Durant counter Set count mode in the Durant (single, quad, quad x2…) Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Durant Settings Func # Value 5 0.005 60 2 62 1 63 1 64 0.3000.0 LaserSpeed must be configured for 1000 pulses per unit (ft or m) Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Hengstler 723.1 Quadrature Pinout Signal Hengstler LaserSpeed Signal A 30 15 Signal B 29 6 Signal Ground 31 11 User Voltage 32 20 Pulsed Pinout Signal Hengstler LaserSpeed Signal A 30 15 Signal Ground 31 11 User Voltage 32 20 Notes: Configure the LaserSpeed pulse per unit length Set scaling in the Hengstler counter Set count mode in the Hengstler counter (single, quad, quad x2…) Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Imaje S4/S8 Pinout Signal Imaje S4/S8 LaserSpeed Signal A T1-8 8 Print Go T1-4 22 Signal Ground T1-1 and T1-3 11 User Voltage T1-7 20 Notes: The programmable pulse output of the LaserSpeed needs to be set to 5000 or 10000 pulses/m depending on the setting in the Imaje printer. The Index Pulse Output from the LaserSpeed needs to be set to 1 pulse per meter. Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook MI800 Quadrature Pinout Signal MI800 LaserSpeed Signal A B 15 Signal B C 6 Signal Ground A 11 User Voltage D 20 Notes: Configure the LaserSpeed pulse per unit length Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Newport P6000A Pulsed Pinout Signal Newport LaserSpeed Signal A TB2 1 15 Signal Ground TB2 3 11 User Voltage P2 8 20 Notes: Configure the LaserSpeed pulse per unit length Set scaling in the Newport counter Set count mode in the Newport counter (single, quad, quad x2…) Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Red Lion PAXI Quadrature Pinout Signal PAXI LaserSpeed Signal A 5 15 Signal B 6 6 Signal Ground 4 11 User Voltage 2 20 Signal PAXI LaserSpeed Signal A 5 15 Signal Ground 4 11 User Voltage 2 20 Pulsed Pinout Notes: Configure the LaserSpeed pulse per unit length. Set scaling in the PAXI. Set count mode in the PAXI (single, quad, quad x2…). Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Siemens Counter Module 450-1 Quadrature Pinout Signal 450-1 LaserSpeed Signal A 23 15 Signal B 24 6 Signal Ground 26 11 User Voltage 28 20 Notes: Configure the LaserSpeed pulse per unit length Set scaling in the 450-1 Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Siemens Counter Module 6ES5 385-8MB11 Quadrature Pinout Signal Siemens LaserSpeed Signal A 7 15 Signal A-N 6 4 Signal B 9 6 Signal B-N 10 8 Signal Ground 3 11 User Voltage 1 20 Signal Siemens LaserSpeed Signal A 7 15 Signal A-N 6 4 Signal Ground 3 11 User Voltage 1 20 Pulsed Pinout Notes: Configure the LaserSpeed pulse per unit length Set scaling in the Siemens counter Set count mode in the Siemens counter (single, quad, quad x2…)
LaserSpeed 8000-3 Instruction Handbook TrueMeter Quadrature Pinout Signal TrueMeter LaserSpeed Signal A 3 15 Signal B 2 6 Signal Ground 1 11 User Voltage 4 20 Signal TrueMeter LaserSpeed Signal A 3 15 Signal Ground 1 11 User Voltage 4 20 Pulsed Pinout Notes: Configure the LaserSpeed pulse per unit length Set scaling in the TrueMeter counter Set count mode in the TrueMeter counter (single, quad, quad x2…) Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software LaserTrak Software LaserTrak® is a Windows®-based software program, which allows you to acquire and display the Length, Velocity, Quality Factor, and Gauge Status in real time. The LaserTrak software configures the respective gauge’s operating parameters, displays data, and collects data, which can be stored to a computer hard drive.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Software Installation Procedure Complete the following steps to install the LaserTrak software: 1) Insert the LaserTrak for Windows Setup CD into your CD-ROM drive. 2) From the Start menu select Run. 3) Browse to the LaserTrak_4_Setup.exe program on the CD-ROM Drive and select it. 4) Press OK. The setup program installs the software into the default directory “c:\Program Files\BLM LaserTrak 4.0”.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Note: Make sure that the LaserSpeed gauge is connected to the computer via RS232, RS422 or Ethernet before starting the LaserTrak software. The first thing the LaserTrak software does is establish communication between the LaserSpeed gauge and the computer. If no gauge is connected, communication will not be established and you will see the following screen.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software The Communication screen will then be displayed showing the COM port and BAUD rate and communication parameters it found to communicate with the gauge. Shows the COM Port and Settings used to establish communication Click the OK button to go to the Chart Recorder Screen. The Chart Recorder screen will acquire Speed, Length, Quality Factor and Status data from the LaserSpeed gauge and display it.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Chart Recorder Screen Gauge Info Length (m) – the length on the LaserSpeed gauge’s length counter. The length is accumulation from the last time the gauge was reset. Length is displayed in the units set during gauge Configuration. Vel (m/min) – the instantaneous speed measured by the LaserSpeed gauge. The speed is displayed in the units set during gauge Configuration. QF- the instantaneous Quality Factor measured by the LaserSpeed gauge.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software reset every time data acquisition is restarted. Note: This is not the average of the QF on the display. Point Record Number- is the number data points acquired since the data acquisition began. Time in Sec- the amount of time since the data acquisition began. Vel. Min IV – the minimum velocity in view (IV) on the velocity graph Vel.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Velocity is set during gauge Configuration. Set the "Hold Velocity if Above" setting to a large value (like 900,000.000) to disable this feature.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Data Storage Options— allows data acquired from the gauge to be stored in a file to be recalled later back into LaserTrak or imported into an Excel work sheet. The path and file name can be selected by pushing the browser button. When Save Data is selected LaserTrak will save all the data to the file listed in File Name. The Run Number will be appended to the file name.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Enable Vertical Tracking on Start- When Checked, autoscaling on the the vertical axis will automatically be turned on each time the Start Readings button is pressed. Unlock- Unlocks the Factory Setting or the Terminal Assist. Factory Settings and Terminal Assist are both password protected. The Factory Setting should only be accessed by authorized personnel.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Terminal Assist Screen This screen can be used to manually send commands to the gauge. To use this screen: 1) Enter the Communication Parameters that the gauge is using, and click Start 2) Type the command into the Command Line box, and then click the Send button to transmit. 3) The gauge's responses are displayed on the screen as they are received. Communication Parameters Response from Gauge Command Line Send command Part No.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Search For LaserSpeed- initiates a search for the LaserSpeed gauge to establish communication between LaserTrak and the gauge. If the Serial checkbox is checked, the enabled serial ports will be searched. If the TCP/IP box is checked, then the local network will be searched for gauges. If no gauges are found, make sure that the serial port is enabled under Program Settings. Program Settings- Shows the active COM Ports.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software LaserTrak Configuration Screens Gauge Info Tab- Screen displays gauge information. This tab displays general information about the gauge. Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Standard Tab- shows common operating parameters for the LaserSpeed gauge. These parameters can be used to tailor the gauge operation to fit a specific application. The entry fields are either direct entry or a pull-down menu. Once all the operating parameters are set, press the Update button to update the parameters in the gauge.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Advanced Tab- screen shows advanced operating parameters settings for the gauge. These are operating parameters that can be use to tailor the gauge to a specific application. The parameters in the advanced screen should only be changed by a knowledgeable person. The advanced parameters only need to be changed for difficult application. Outputs Tab- screen shows settings that affect the operation of the gauge's analog and digital outputs. Part No.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Standard Operating Parameters Material Present Input Mode Controls how the gauge determines Material Present. The sensor can use either the amount of reflected laser light (Internal), or it can use an external input signal (Active Low/Active High). Material Present Dropout Time Sets the time that Material Present can be lost before the sensor triggers the end of a measurement.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software m/min x 1min/60sec x 10,000 pulses/m = 166,667 1/s ). The range is 0.001 to 100,000. Measurement Units Sets the units that the length and speed will be measured in. Available choices are: • • • • • • • • • Feet/sec Feet/minute Meters/sec Meters/min Inches/min Millimeters/min Millimeters/sec Yards/min Yards/sec Length will be in m, feet, mm, in or yards, depending on the selected value.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Low Speed Pulse Config The low speed pulse output defaults to outputting pulse according to the Low Speed Pulse Rate set in the standard Configuration Tab. The pulse output can be configured to output gauge status if the low speed pulse output is not needed. The choices are shown in the table. Length Threshold A Indicates when the current length has exceeded the Length Threshold A set point. This output is reset when the Index Pulse resets.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Hold Velocity If Above The gauge will hold the last valid velocity reading above the value set in Hold Velocity If Above when the gauge stops making valid measurements. Set this to a high value to disable this function. This is useful if the product can not be guided well enough to keep the product in the measuring region of the gauge. The range is 0 to 999,999.999.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software COMM LED Control Indicates traffic on either RS232/RS422 or Ethernet. The light will turn blue when the gauge is transmitting, turn orange when the gauge is receiving and white when both transmit and receiving are happening at the same time. The COMM light in conjunction with the Valid Light indicate the BAUD Rate and control parameters for RS232/RS422 communication.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Middle line of Chart Recorder Screen- shows the program control line Window – Once the Graphing, Monitor and Length windows have been opened, Window allows switching between each window. Help- Brings up the about LaserTrak screen. The About screen shows the Date, part number, and software version number of the software. Chart Recorder Toolbar The Chart Recorder graphs the velocity and quality factor data acquired from the LaserSpeed gauge.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Displaying Data There are three main ways to display data. They are the Chart Recorder, Length and Speed Monitor and the Length Histogram. To select a the type of data display click File, then position the cursor over New on the drop down menu to bring up the selection tab with the three choices. Select Chart, Monitor or Length Mode by clicking on the drop down selection menu.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Factor will be displayed graphically and the Length and Status information will be displayed in a table format. Press the Start Readings button to acquire data from the gauge. When the Start Readings button is pushed, the Start Readings button will change to a Stop Readings button. Press the Stop Readings button to stop acquiring data from the gauge.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Monitor Display The Monitor Display shows the Speed and Length in a number format and the Quality Factor as a Bar Graph. The Quality Factor Bar Graph shows the Quality Factor as a lighted bar. All the bars are lighted when the Quality Factor is 100%. None of the bars are lighted when Quality Factor is 0.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software For example, the Quality Factor that indicates the gauge is measuring a poor light scattering surface when the Quality Factor is relatively constant but lower then 15. The Gauge will measure accurately under these conditions as long at the QF stays in the yellow and Green areas.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software can be accomplished by making the speed go to zero thereby freezing the length counter or by using the Material present signal to freeze length readings. The length must remain the same for a minimum of 80 ms. In the Successive Reading mode the software is continually reading the length, speed and Quality factor from the gauge every User Update period. Final Length mode uses the TF command in the gauge.
LaserSpeed 8000-3 Instruction Handbook LaserTrak Software Lower Tolerance: allows the user to alarm on measurements below this threshold Upper Tolerance: allows the user to alarm on measurements above this threshold # of Samples: indicates how many samples are used in the calculations Velocity displays the speed of the parts being measured Mean: shows the mean statistic of all lengths included in the measurement Std Dev: is the standard deviation of all parts included in the measurement Min Length Read dis
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication RS-232/RS-422 Communication The LS8000-3 gauge has a full set of serial commands which you can use to configure and read data from the instrument. In order to interface serially, you will need to connect the RS-232/RS-422 receive and transmit signals on the gauge to the serial port on your computer.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Baud Rate & Framing Settings Setting Baud Rate Framing 1 230.4k 7n2 2 115.2k 7n2 3 57.6k 7n2 4 38.4k 7n2 5 19.2k 7n2 6 9600 7n2 7 4800 7n2 11 230.4k 8n1 12 115.2k 8n1 13 57.6k 8n1 14 38.4k 8n1 15 19.2k 8n1 16 9600 8n1 17 4800 8n1 RS-232 Maximum Cable Lengths Beta LaserMike recommends the following cable lengths based on the chosen RS232 baud rate.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication recommends that the RS-422 port be used for high speed, long distance communications. Note: High-baud rates are only required when acquiring length and speed data over the serial port. If you are using the pulse outputs, and are only using the serial port for configuration and/or diagnostics, you do not need a high baud rate.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication For example: if the RS-232 port is configured for 38.4kBaud, 7N2, and the RS422 baud rate is set to 115.2k, 8N1, the COMM light will blink 4 sets of 4 Orange blinks with the Valid LED turned OFF, followed by 4 sets of 2 Blue blinks with the valid LED turned ON. Automatic Baud Rate Detection The LS8000-3 can automatically detect the baud rate and framing that you are using during the first 20 seconds after power is applied to the gauge.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Method 2 1) Start HyperTerminal (or any other terminal program) and set to 19200, 7, N, 2 (or the baud rate you want to use later). HyperTerminal is installed with Windows 2000/XP, and can be found in Start Menu Programs Accessories Communications 2) Cycle the gauge power. 3) Hit the Enter key 3 times, or transmit three Carriage Returns (hex 0x0d). 4) Use the "Z" command to verify gauge is communicating.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication In this section, characters sent to or received from the LS8000-3 are indicated with a different font. This is to differentiate between the description of the command or response and the command/response itself. Any text that appears in mono-space font is text that is sent to or from the LS8000-3.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Communication Protocol: Command Descriptions RS-422 Baud Rate & Framing @ @ Read Response Format: @ Set is an integer from 1-7, or 11 to 17 specifying the RS-422 baud rate and framing. If using binary output mode (see the TB command), the framing must be set to 8n1. Setting Baud Rate Framing 1 230.4k 7n2 2 115.2k 7n2 3 57.6k 7n2 4 38.4k 7n2 5 19.2k 7n2 6 9600 7n2 7 4800 7n2 11 230.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication RS-232 Baud Rate & Framing J J Read Response Format: J Set is an integer from 1-7, or 11 to 17 specifying the RS-232 baud rate and framing. If using binary output mode (see the TB command), the framing must be set to 8n1. Setting Baud Rate Framing 1 230.4k 7n2 2 115.2k 7n2 3 57.6k 7n2 4 38.4k 7n2 5 19.2k 7n2 6 9600 7n2 7 4800 7n2 11 230.4k 8n1 12 115.2k 8n1 13 57.6k 8n1 14 38.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Quality Factor Warning Threshold & & Read Response Format: & Set is an integer from 0 to 15 specifying the threshold at which the Quality Factor Warning Output will turn on. If the QF goes below this value for longer than the Quality Factor Warning Timeout, the output will turn on. To turn back off again, the QF must go above the threshold for longer than the timeout.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Hold Velocity If Above B B Read Response Format: B Set is the velocity value * 1000 with the units being the same as the units set with the U command. Sets the velocity value above which, the last valid reading is held when no measurements are made, and below which the gauge outputs a zero for the velocity and stops counting length when no valid measurements are made.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Calibration Trim C C Read Response Format: C Set is a number between 5000 and 20000, corresponding to 50% to 200%. This allows the calibration number to be adjusted by the values from 0.5000 to 1.9999. The factory calibration will adjusted by (Calibration Trim/10000). This value should normally be left at 10000 (100%). Do not change this setting unless you know exactly how it will affect your process.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Analog Zero Scale Velocity N N Read Response Format: N Set is the velocity value * 1000 corresponding to the zero scale output of the 0-2V analog output. The Analog Output is described in detail in the Analog Output Voltage section. Note: Changing this setting will cause a reset, will reset the indicated length, and will cause the pulse outputs to be momentarily interrupted.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Material Present Dropout Time F F Read Response Format: F Set is an integer from 0 to 500, specifying the Material Present Dropout Time in milliseconds. If you are taking measurements and the Material Present signal is lost for less than the selected Material Present dropout time, the loss is considered to be a momentary loss of signal and is ignored.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Velocity at Loss of Material TP TP Read Response Format: TP Set is an integer either 0 or 1 indicating the Velocity at Loss of Material setting. This setting can be used to force the measured Velocity and QF to 0 if Material Present is in the "Material Not Present" state. This can be used, for example, to force the pulse outputs to stop counting in some situations.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Response: 3225,4538 Meaning: Internal Temperature: 32.25ºC Maximum Internal Temperature: 45.38ºC Averaging Time K K Read Response Format: K Set is an integer from 0 to 2047 that indicates the number of milliseconds of averaging for the LS8000-3's measurements. This value should be set to 0 by default. This enables automatic averaging.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Quality Factor Current Value Q Q Read Only Command Response Format: is an integer from 0 to 15 indicating the current Quality Factor. A QF of 0 indicates that the gauge is not currently making measurements, and a QF of 15 indicates that the gauge is making excellent measurements. This command returns the same value as you would normally receive from the TE data, or in a response to the V command.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Length Reset Input Action % % Read Response Format: % Set is an integer specifying the Length Reset Input Action mode. It can be any of the values in the table below, but the default is 0. This setting controls when the length reset input resets the length. Depending on the type of output you have connected to the LS8000-3, you may wish to reset on either rising or falling edge, or on a level.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Example: If using two external Material Present detectors and the detectors are mounted 4 feet apart, you would set the Length Reset Value to 4 feet to automatically add 4 feet to each measurement. Assuming that the gauge's measurement units are in feet, to set the value to 4.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Walking Threshold W W Read Response Format: W Set is an integer from 0 to 999,999,999 that is the walking velocity value multiplied by 1000. When valid velocity measurements are made below this value, the velocity output and pulse output will be forced to zero. When the velocity measurements are above this value, it has no effect. The LS8000-3 compares the absolute value of the measured velocity to this threshold.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Index Pulse Output Function # # Read Response Format: # Set is an integer specifying the function of the Index Pulse output. This command reconfigures the Index Pulse Output to be a status output.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication QF Warning Output This output indicates when the QF has decreased below a threshold. This can be used as a warning indicator to alert the user that the optics window may need to be cleaned, or other maintenance may need to be performed. The QF threshold is configured with the & command, and the QF Warning Timeout is configured with the < command.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Indicates when the current length has exceeded the Length Threshold A set point. This output is reset when the Index Pulse resets. See the Index Pulse & Length Thresholds section for details about length thresholds.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Length Threshold A $A $A Read Response Format: $A Set is an integer specifying the number of User Scaleable Pulses for Length Threshold A. The Length Threshold A output will be asserted when this number of pulses has been output, and will be reset when the Index Pulse triggers. This output can be used to perform some operation prior to a cut.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication The output will clear when the length reaches 200ft, and the Index Pulse triggers. See the Index Pulse & Length Thresholds section for timing details. High Speed Pulse Output Configuration $H $H Read Response Format: $H Set is an integer that specifies the function of the High Speed Pulse Output. The various outputs were described previously in the Index Pulse Output Function description.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication is an integer from 0 to 999,999,999 that is the number of pulses per unit length scaled by 1000. The High Speed Pulse Output can output pulses at rates higher than 5MHz. Caution should be used to ensure that the maximum line speed encountered during operation does not cause the pulse output frequency to exceed the maximum frequency of the counter.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Note: Some of the above outputs were previously described under the Index Pulse Output Function setting. Light Stack (Yellow) This output can be used to drive a solid-state relay to turn on the yellow light in a light stack. The yellow light is illuminated when the LS8000-3 laser is turned on, but the beam shutter is closed, indicating that the LS8000-3 is not emitting laser radiation. See the Light Stack Interface section for details.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication User Scaleable Pulse Rate P P Read Response Format: P Set is an integer from 0 to 999,999,999 that is the number of pulses per unit length scaled by 1000. The User Scaleable Pulse Output can output pulses at rates higher than 250kHz. Caution should be used to ensure that the maximum line speed encountered during operation does not cause the pulse output frequency to exceed the maximum frequency of the counter.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication COM LED Function $C $C Read Response Format: $C Set is either 0 or 1. This setting controls the function of the COM LED on the LS8000-3. This is a Blue-Orange LED on top of the gauge that indicates communications status. This value should be set to 0 if your LS8000-3 does not have the Ethernet option installed.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Setting Lock *LOCKED *LOCKED? Read Response Format: *LOCKED= *LOCKED= Set is either 0 or 1. This setting controls the Settings Lock. In order to prevent accidental changes to the LS8000-3's configuration settings, you must explicitly unlock the settings before any changes can be made.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Gauge Model and Serial Number *GINFO *GINFO? Read Only Command Response Format: *GINFO= This read-only command can be used to read back the LS8000-3 model number and serial number. The text before the # character indicates the Model Number, and the text after the # character indicates the Serial Number.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication DHCP Enable/Disable *DHCP Read *DHCP? Response Format: *DHCP= Set *DHCP= is an integer, either 0 or 1. This controls whether or not the gauge attempts to connect to a DHCP (Dynamic Host Configuration Protocol) server and receive a network address automatically. If you are connecting directly to a PC with a crossover cable, this option should be disabled.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Hostname *NAME Read *NAME? Response Format: *NAME= *NAME= Set is a user-selectable name that you can assign to the LS8000-3, and can be up to 30 characters long. When the DHCP option is enabled, the LS8000-3 will advertise its name with the DHCP server. The DHCP server can then register the name with the local DNS server.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Response: *IPADDR=192.168.0.213 This setting can be disregarded if the Ethernet option is not installed. Note: This setting will take effect after a power-cycle. Default Gateway Address *IPDEFGW *IPDEFGW? Read Response Format: *IPDEFGW= *IPDEFGW= Set Where is an IP Address, such as "192.168.10.246".
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Netmask *IPNETMSK *IPNETMSK? Read Response Format: *IPNETMSK= Set *IPNETMSK= Where is the netmask, formatted as an IP Address, such as "192.168.10.255". This command can be used manually set the netmask, or to read back the value assigned by the DHCP server.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Text Output Mode TE TE Data Output Command Data Format: This command places the LS8000-3 into Text Output Mode. This mode only affects the communication port over which the command is sent. For example, if the command is sent over RS-232, only the RS-232 port will transmit measurement data—the RS-422 and Ethernet ports will not change operation.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Example TE Data Output: +000006090,+000144950,15,63 +000006100,+000145292,15,63 +000006110,+000146965,15,63 +000006120,+000148606,15,63 +000006130,+000149265,15,63 +000006140,+000149183,15,63 +000006150,+000148663,15,63 +000006159,+000147472,15,63 +000006169,+000145500,15,63 To remove the gauge from this mode, send a , or send ..
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Synchronization Byte Value 0 FF (hex) 1 FF (hex) 2 FF (hex) 3 FF (hex) 4 FF (hex) 5 QF (0-15) 6 Length Byte 3 (MSB) 7 Length Byte 2 8 Length Byte 1 9 Length Byte 0 (LSB) 10 Status (0-63) 11 Velocity Byte 3 (MSB) 12 Velocity Byte 2 13 Velocity Byte 1 14 Velocity Byte 0 (LSB) 15 Checksum (8-bit sum of all bytes) can't be FF The Length and Velocity values are both 2's complement 32-bit integers that represen
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Configurable Text Output Mode TT Data Output Command TT Response Format: Variable TT Set specifies the output format. The value can be set with a command such as TT15 (sets the format to 15). To start receiving data, send the command TT. This output mode allows you to turn on and off parts of the serial output message, which can make the data simpler to process and reduce the number of bytes being transmitted.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication 79,+000000741,000012344,15,63,3125 79,+000000864,000012342,15,63,3125 These readings indicate the length increasing from +0.370 to 0.864, with a velocity near +12.345, a Quality Factor of 15, Status of 63, and an internal gauge temperature of 31.25ºC.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication RS-232 Power-On Data Transmission Mode *AUTO232 *AUTO232? Read Response Format: *AUTO232= *AUTO232= Set Where is one of the values listed in the table below. This command configures the type of data that the gauge will begin transmitting over the RS232 port at power-on.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication RS-422 Power-On Data Transmission Mode *AUTO422 *AUTO422? Read Response Format: *AUTO422= *AUTO422= Set Where is one of the values listed in the table below. This command configures the type of data that the gauge will begin transmitting over the RS422 port at power-on.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication UDP Power-On Data Transmission Mode *AUTOUDP *AUTOUDP? Read Response Format: *AUTOUDP= *AUTOUDP= Set Where is one of the values listed in the table below. This command configures the type of data that the gauge will begin transmitting via UDP at power-on.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication *AUTOADDR UDP Power-On Data Destination IP Address *AUTOADDR? Read Response Format: *AUTOADDR= Set *AUTOADDR= Where is an IP Address, such as "192.168.10.246". This command configures the destination IP address for UDP output data. If the gauge is not configured to output UDP data on start-up, then this setting is not used.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Real-Time Data Timing When transmitting data at fast update rates, consideration must be given to the amount of time that it takes to transmit a single message. If the transmission time exceeds the update rate, it is impossible for the LS8000-3 to transmit all data. Ethernet UDP is fast enough that this does not occur, but it can occur over RS-232 and RS-422. For example, if the RS-232 baud rate were set to 57.
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication Communication Protocol: Command List @ RS-422 Baud Rate & Framing J RS-232 Baud Rate & Framing & Quality Factor Warning Threshold < Quality Factor Warning Timeout A Direction Inversion Switch B Hold Velocity If Above $T Hold Velocity Timeout C Calibration Trim D Analog Full Scale Velocity E Filter Range Enables S Material Present Input Mode F Material Present Dropout Time G Material Present Validation Time M Mater
LaserSpeed 8000-3 Instruction Handbook RS-232/RS-422 Communication $H High Speed Pulse Output Configuration L High Speed Pulse Rate $L User Scaleable Pulse Output Configuration P User Scaleable Pulse Rate Z Read Firmware Version $C COM LED Function *LOCKED Setting Lock *LOCKEN Setting Lock Enabled *GINFO Gauge Model and Serial Number *ETHERNET Ethernet Enabled *MACID Ethernet Hardware ID *DHCP DHCP Enable/Disable *NAME Hostname *IPADDR IP Address *IPDEFGW Default Gateway Addres
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Ethernet Communication The LS8000-3 has an optional Ethernet port that can be used to collect data and configure settings. Measurement data and configuration settings are available over both the TCP and UDP protocols. For ease of use, the LS80003 can act as a DHCP client, automatically obtaining a network IP address from a DHCP server.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Network Mask *IPNETMSK Read/Write COM LED Function $C Read/Write UDP Power-On Data Transmission Mode *AUTOUDP Read/Write UDP Power-On Data Destination IP Address *AUTOADDR Read/Write UDP Power-On Data Destination IP Port *AUTOPORT Read/Write IP Address Configuration The LS8000-3 can automatically obtain a network address using DHCP (Dynamic Host Configuration Protocol), or it can use a manually configured IP Address.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Ping Example using DHCP An easy way to determine if the LS8000-3 network connection is working is to send a ping. This can be done from any PC connected to the network. Use LaserTrak to set the following settings, then cycle the LS8000-3 power. DHCP Enabled Host Name = "LS9000-TEST" (or a name of your choosing) 1 Start Run 2 Type "cmd" and click OK Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Telnet Example using DHCP An easy way to connect to the LS8000 over the network is to use a telnet terminal. There are many telnet terminals available. This example uses the telnet program that is included with Windows XP. 1 Start Run 4 2 Type "cmd" and click OK 3 At the command prompt, type: "telnet ls9000-test" Type commands just as if you were connected to a RS-232 or RS-422 terminal.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Configuring the IP Address with LaserTrak Configuring the IP Address with HyperTerminal Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Ping / ICMP The LS8000 will respond to Ping/ICMP messages. This is an easy way to check the Ethernet connection, and can be done by any computer on the network. Ping Example using Manual IP Address DHCP Disabled IP Address = 192.168.10.246 1 3 Start Run 2 Type "cmd" and click OK At the command prompt, type: "ping 192.168.10.246" (or use the IP Address you assigned) Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication TCP Communications The LS8000-3 accepts TCP (Transfer Control Protocol) connections on port 23 (Telnet) and port 1002. The Telnet port (Port 23) can be used by a telnet client such as the one included with Windows to manually type commands. On this port, commands can be sent a single character at a time, and must be terminated with a carriage return. Port 1002 is designed to interface to a computer or PLC.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication UDP Command Example Sending a command to the LS8000-3 via UDP Host Port: 3423 (Can be any port #) LS8000-3 Port: 1001 Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication UDP Real-Time Measurement Example Starting real-time measurement data output Host Port: 2500 (Can be any port #) LS8000-3 Command Port: 1001 LS8000-3 Data Output Port: 1002 In the example below, note that the TE command from the host is sent to port 1001, but data from the LS8000-3 is sent from port 1002. The LS8000-3 sends real-time data from local port 1002 to remote port 1002 in response to a TE command. Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication UDP Discovery Beacon The LS8000-3 supports a protocol that allows a host to find all LaserSpeed gauges connected to a network. This protocol is initiated by a host sending a UDP broadcast message, referred to as a Discovery Beacon. Each LaserSpeed that receives the message will respond to it. The discovery beacon has a configurable format that specifies what information should be in the response message.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Identifier Value Response Length (Bytes) 0 Blank 0 – These id's are ignored 1 IP Address 4 2 Ethernet Hardware ID 6 3 DHCP Enabled/Disabled 1 (either 1 or 0) 4 Gauge Model Varies (Text String) 5 Serial Number Varies (Text String) 6 Host Name Varies (Text String) 7 Boot Loader Revision Varies (Text String) 8 Software Revision Varies (Text String) 9 Firmware Revision Varies (Text String) 10 Web Server Revision Var
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication UDP Discovery Beacon Example This example shows the transmission of a Discovery Beacon, followed by responses from three different LS8000-3 gauges. Transmitted Discovery Beacon A transmitted beacon (sent from a PC at IP Address 192.168.10.58) is shown below: Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication This beacon message requests 10 values, identifiers 1 to 10. The UDP data in the message consists of the following bytes: Received Discovery Beacon Responses The first beacon response was received from IP Address 192.168.10.252. The first several components of this response will be shown in detail. The other two responses (from 192.168.10.246 and 192.168.10.247) are similar. Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication The highlighted section of the UDP message is shown above. The first part of a beacon response (highlighted) indicates the protocol revision. After the last byte of the protocol revision, each value is listed in the same format. Value 1 – IP Address Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Value 2 – Ethernet Hardware ID Value 3 – DHCP Enabled/Disabled Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Value 4 – Gauge Model Value 5 – Serial Number Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Ethernet Communication Value 6 – Host Name Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Specifications Specifications General Specifications Accuracy Depth of Field < 75 mm Depth of Field > 75 mm < ± 0.05% of reading < ± 0.10% of reading Repeatability ± 0.02% of reading Measurement Rate 100,000/s Acceleration Rate 500 m/s Starting/Ending Length Correction Yes Serial I/O RS-232 and RS-422 Data Available Speed, Length, Quality Factor, Status Baud Rate 230.4k, 115.2k, 57.6k, 38.4k, 19.
LaserSpeed 8000-3 Instruction Handbook Specifications LS8000-3 Specifications Gauge Size -303, -303L, -306, -310 -315, -320 203 X 159 X 95.2 mm (8.0 X 6.25 X 3.75 in.) 229 X 159 X 95.2 mm (9.0 X 6.25 X 3.75 in.) Gauge Weight -303, -303L, -306, -310 -315, -320 3.4 kg (7.5 lbs) 3.8 kg (8.
LaserSpeed 8000-3 Instruction Handbook Specifications LS8000-3E Specifications Gauge Size 362 X 229 X 154 mm (14.25 X 9.0 X 6.0 in.) 18 kg (40 lbs) Gauge Weight (Approximate – varies depending on Air Wipe or Air Purge) -10 to 150ºC (14 to 302ºF) Ambient Temperature Cooling required above 40ºC Fittings: Flow Rate: Water Cooling Coolant Temp: ¼" NPT (¼" ISO Adapters Included) 3.8 to 10 l/min (1.0 to 2.6 gpm) 3.8 l/min (1.
LaserSpeed 8000-3 Instruction Handbook Specifications LS8000-3X Specifications Gauge Size 508 X 327 X 186 mm (20 X 12.9 X 7.3 in.) Gauge Weight 24.9 kg (55 lbs) -10 to 200ºC (14 to 392ºF) Ambient Temperature Cooling required above 40ºC Fittings: Flow Rate: Water Cooling Coolant Temp: ¼" NPT (¼" ISO Adapters Included) 3.8 to 10 l/min (1.0 to 2.6 gpm) 3.8 l/min (1.
LaserSpeed 8000-3 Instruction Handbook Specifications LS8000-3 Features Fast Update Rate Configurable from 1ms to 2s Input Power 20-28VDC @ 2A (max) RS-232 4800-230.4kBaud, with 7n2 or 8n1 framing RS-422 4800-230.
LaserSpeed 8000-3 Instruction Handbook Appendix A: LS8000-3 Dimensions & Installation Drawings Appendix A: LS8000-3 Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix A: LS8000-3 Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix A: LS8000-3 Dimensions & Installation Drawings Air Wipe / Quick Change Window (optional) Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix B: LS8000E Dimensions & Installation Drawings Appendix B: LS8000E Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix B: LS8000E Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix B: LS8000E Dimensions & Installation Drawings MATERIAL RUNS INTO AND OUT OF SHEET Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix B: LS8000E Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix B: LS8000E Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix B: LS8000E Dimensions & Installation Drawings LS8000-E WITH AIR PURGE (SEE TABLE) Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix C: LS8000X Dimensions & Installation Drawings Appendix C: LS8000X Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix C: LS8000X Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix C: LS8000X Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix C: LS8000X Dimensions & Installation Drawings Part No. 93463 / Drawing No.
LaserSpeed 8000-3 Instruction Handbook Appendix D: Supply Voltage Requirements Appendix D: Supply Voltage Requirements The LS8000-3 gauge requires a supply voltage of 20 to 28 Volts DC at the gauge. Because the gauge can draw over 2A of current, Voltage drop across long cable distances may be a problem. The LS8000-3 normally only demands this high current just after power on, or when the ambient temperature is near the upper limit.
LaserSpeed 8000-3 Instruction Handbook Appendix D: Supply Voltage Requirements In order to deliver at least 20 volts to the LS8000-3, your power supply will need to be greater than 28.2 volts. The supply should not be higher than 30VDC, or damage may occur. Quad Conductor Supply If you are using four conductors (two supply, two return wires), the following table will help you determine your total voltage drop across the cable. Wire Size (AWG) Wire Size 2 (mm ) Voltage Drop per Foot (@2.
LaserSpeed 8000-3 Instruction Handbook Appendix D: Supply Voltage Requirements LaserSpeed Cables The following table contains the wire conductor sizes for various Beta LaserMike cables.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide Appendix E: Troubleshooting Guide Communications Can't connect to the gauge through the RS-232/RS-422 serial port. Wiring or wrong Baud Rate 1. Cycle the gauge power and check the baud rate and framing as described under Baud Rate Indication. 2. Verify that you are connected to the proper pins. The 9-pin DSUB on the back of the gauge is not an RS-232 port. 3. Verify that the serial cable you are using is not a null modem cable.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide are typing while pins 2 and 3 are connected. If no characters appear on the screen, the cable or computer serial port may be faulty. If using RS-232 over a long cable, the baud rate may too high. Switch to RS-422 for communications. See the Automatic Baud Rate Detection section to reset the baud rate to a lower rate, or connect a shorter cable. RS-422 uses differential signals that have much better noise immunity than RS-232.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide serial ports you start LaserTrak When LaserTrak starts, under the Tools menu, click Program Settings 3. Place check marks next to only the serial ports that should be searched (usually only COM1.) 2. 2. If using LaserTrak 3.x 1. Check data COMM LED to determine the correct baud rate. 2. Start LaserTrak, but do not push the search button. Push the OK button. 3. Go to Configuration, then to Communication. 4.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide few commands to lock into the new baud rate. When using a terminal program, all the data from the gauge prints on the same line. Terminal Program Settings The gauge terminates all transmissions with a carriage return. Both a carriage return and a linefeed are required for HyperTerminal to start printing the next transmission on a new line. Enable the "Append line feeds to incoming line ends" option in HyperTerminal.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide communications. much better noise immunity than RS-232. USB to RS-422 converters are commercially available. Quality Factor/Valid Measurements Poor Quality Factor on round product Product not well guided Check guiding and product vibration. Try to keep the laser spot within +/- 10% percent of the product diameter. This is more critical on clear or shiny products.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide verify that the gauge is at the correct standoff distance. 2. Verify that the gauge is mounted in the correct orientation. 3. Check the E setting – must be set to 31 to enable all signal ranges. 4. Check Minimum and Maximum Velocities, and set to large negative and positive values respectively. Result C: The gauge emits no (zero) laser beams. 1. Make sure the laser interlock is closed, and that the LASER ON LED is illuminated. 2.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide window. Gradual drop of Quality Factor (QF) Quality Factor "Hunting." The quality factor appears unstable or fluctuating. Such condition might also report quality factor at a very low value. Part No. 93463 / Drawing No. 0921-01561 Environmental Conditions (i.e. roll coolant, or coolant mist, spray and fume) are adversely affecting the measurement. 1. Inspect the environmental conditions at the measurement area. 2.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide moving IN and OUT of the measurement region. respect to the sensor standoff distance and depth of field. 2. Adjust the sensor or control the material pass line if necessary. Object interfering with beam path. Inspect laser beam path and remove object or obstruction. Detector saturation Note: This condition may only happen when measuring on flat products such as: "bright-rolled" steel, stainless steel and aluminium strip. 1.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide never get valid readings. incorrectly configured. measurements if the speed goes outside this range. If the gauge measures speeds outside of this range, it will consider them to be invalid, and will ignore them.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide Poor Quality Factor, or won't measure on twinner line Too close to twinner Move gauge farther from twinner to a location where the wires aren't spinning. There is no laser coming out of the gauge Something is blocking the laser, the beam shutter is closed, or the laser interlock is open. Verify that the Power LED is on, and that the LASER ON LED is on.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide 2. If using transmissive sensors, verify that the transmitter is pointed directly at the receiver. 3. Install a lens on the transmitter to focus the light better onto the receiver. Gauge misalignment Make sure the gauge is aligned to the product properly as described in the Aligning The Gauge section. Part Length Readings are always 999999.999 Material Present settings improperly adjusted.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide Material Present sensitivity not adjusted correctly Counter isn't counting, but everything looks fine in LaserTrak Wiring Configuration Length is still counting even though material is not in front of gauge, and QF is zero. Velocity Hold The Material Present threshold must be properly adjusted so that the gauge can determine whether or not material is present. Use LaserTrak to adjust the Material Present Threshold.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide Pulses look funny on an oscilloscope. Wiring The pulse outputs should look something like the picture: In this picture: User VIN = +24VDC Channel 1: Phase A True Channel 2: Phase A False Channel 3: Phase B True Channel 4: Phase B False If the pulses don't look like this, then the oscilloscope may not be connected properly, or the pulses/counter may be wired incorrectly.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide connected to User Ground (Pin 11,19,21) for the laser to turn on. Check wiring connections. Shutter Open Nothing illuminated on gauge (i.e. no LED lights, and laser is off) The Laser Interlock (Pin 17) must be connected to User Ground (Pin 11,19,21) for the laser to turn on. Check wiring connections.
LaserSpeed 8000-3 Instruction Handbook Appendix E: Troubleshooting Guide Ethernet option. Wiring command to see if the gauge supports Ethernet. If disabled, contact your Beta LaserMike sales representative to order the option. Verify that the wiring matches the wiring listed in the manual. The LS9000 Instruction Handbook revision A contained an error in the 37-pin cable pinout, where the Ethernet pinout was incorrect.
LaserSpeed 8000-3 Instruction Handbook Index Index +24VDC Power Input (Pins 24-25), 55 Air Wipe, 18 Air Wipe/Quick Change Window, 191 Aligning the Gauge, 21 Ambient Temperature, 17 Analog Output Voltage/Ground (Pins 6-7), 57 Analog Output Wiring Example, 59 Baud Rate & Framing, 121 Serial Commands, 121 Breakout Assemblies, 66 Breakout Assembly Pinouts, 68 Cables Breakaway Cables, 63 DB25 Cables, 61 Ethernet Cables, 61 Heavy Industrial Cables, 62 Cables, 61 Cables Breakaway Mounting Bracket, 65 CE Requireme
LaserSpeed 8000-3 Instruction Handbook Index Monitor Display, 117 Output Configuration Parameters, 110 Standard Operating Parameters, 109 System Requirements, 95 Terminal Assist Screen, 104 LaserTrak Software, 95 Length Reset Input (Pin 18), 53 Light Stack Interface, 71 LS8000E/LS8000X Breakaway Cable, 30 LS8000E/LS8000X Connector, 28 M12 Connector, 27 M12 Ethernet Connector, 60 Material Present Adjustment, 32 Material Present Dropout Time Selection, 32 Material Present Input (Pin 10), 43 Maximizing Perform