Certification Exhibit FCC ID: R7PEG0R3S2 IC: 5294A-EG0R3S2 FCC Rule Part: 15.247 IC Radio Standards Specification: RSS-210 ACS Report Number: 07-0243-15C Manufacturer: Cellnet Technology, Inc. Model(s): 25-1075, 25-1080, 25-1081 Manual (Part 2 of 4) 5015 B.U.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí American Installation Figure 5.1 American: Meter Module before installation 1 Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 2 Remove the index dials from the gas meter. Also remove all of the original gasket material. Replace the index if it is damaged or if the gears are discolored. WHEN REPLACING AN INDEX YOU MUST ENTER THE METER READ INTO THE HANDHELD AND IN THE COMMENT SECTION WRITE “INDEX EXCHANGED”. For Index visual verification and exchange on American meters see Appendix B, Visual Inspection of Indexes. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 6 Align the meter drive dog with the module wiggler and install the Meter Module base to the meter by screwing in the two captured standoff screws. The torque requirement for fastening the screws is 10 inch‐pounds. For modules manufactured starting in May 2005, for proper alignment see Appendix A, Aligning the New American Meter Drive Dog. Check the wiggler on the meter module for free movement. Wiggler should turn at least 10 degrees but no greater than a 1/4 turn.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Use torque screwdriver set at 10 inch-pounds to install the two captured standoff screws for all module installations. 7 Attach the index to the Meter Module housing with the captured clips on the standoff screws. Be sure that the clips are extended fully towards the outside edge of the module when you fit the index to the module, and align the index dog of the index to the moduleʹs wiggler. Push the two clips towards the inside of the module to secure the index.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 8 Plug the battery into the programming port power cable and place it in the battery compartment with the battery wires on top. Figure 5.9 American: Connecting the battery Figure 5.10 American: Installing the battery with the battery cable on top Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 9 Utilize the RF Buster to verify module is transmitting, hold the RF Buster with magnet side to the top upper left quadrant of the module plastic cover and hold the button until 10 beeps are received. See Appendix C, Using the RF Buster for more information. Magnet location for “busting” Figure 5.12 American: Meter module with cover and tamper seals installed 10 Install the cover on the Meter Module base, using the four screws that were provided.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Rockwell/Equimeter/Sensus Meter Module Installation Figure 5.13 Rockwell/Equimeter/Sensus: meter module before installation Figure 5.14 Rockwell/Equimeter/Sensus: meter 1 Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 2 Remove the index and all of the original gasket material. Clean the area behind the index on the meter with a wire brush and gasket scraper to remove all debris. Figure 5.16 Rockwell/Equimeter/Sensus: Removal of index cover gasket 3 Insert the two screws through the index and through the Meter Module base. Ensure that the moduleʹs wiggler and the meter drive dog of the index are properly aligned. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Figure 5.18 Rockwell/Equimeter/Sensus: Attaching the Meter Module and index to the meter All of the original gasket and all debris must be completely removed or it will result in a module and meter failure. 5 RJNM Gently wiggle the two‐foot proving dial to make sure the gears are meshed properly. There should be no greater than 1/4 turn play.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 6 Plug the battery into the programming power cable and place it in the battery compartment with the battery wires on top. Figure 5.19 Rockwell/Equimeter/Sensus: Connecting the battery Figure 5.20 Rockwell/Equimeter/Sensus: Correct battery orientation (connector on top) Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 7 Use the four remaining screws to install the cover to the Meter Module base, tightening the screws until the cover sits snug, then tighten an additional quarter turn. Figure 5.22 Rockwell/Equimeter/Sensus: Installing the Meter Module cover You can mount an Equimeter module to a Rockwell/Equimeter Residential Gas meter using only two screws, as long as you use one of the following configurations (based on the image below): A-D, B-C, or A-B.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 8 Install new red tamper seals over diagonal screws (upper right and lower left, or upper left and lower right). Figure 5.24 Rockwell/Equimeter/Sensus: Correctly installed Meter Module 9 Utilize the RF Buster to verify module is transmitting, hold the RF Buster with magnet side to the top upper left quadrant of the module plastic cover and hold the button until 10 beeps are received. Refer to Appendix C, Using the RF Buster.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Sprague/Schlumberger/Actaris Meter Module Installation Figure 5.25 Sprague/Schlumberger/Actaris: Meter Module before installation Figure 5.26 Sprague/Schlumberger/Actaris: Meter 1 Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 2 Remove the index and index screws from the meter. Inspect the index for any signs of damage. If damaged, replace the index. Refer to Appendix B, Visual Inspection of Indexes for more information. Also remove all of the original gasket material, if any. Figure 5.28 Sprague/Schlumberger/Actaris: Removing the index 3 Clean the area behind the index and the cover gasket surface on the meter with a wire brush and gasket scraper. Ensure the entire area is free of debris.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 4 Insert the two Phillips head screws through the Meter Module base. Figure 5.30 Sprague/Schlumberger/Actaris: Meter Module pre-assembled 5 Align the Meter Module base to the meter. Lead the Index screws into the meter. Ensure that the moduleʹs wiggler and the meterʹs drive dog are aligned properly. Only engage screws 1 turn, leave clearance to slide the index under the screw heads. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 6 Install the index by sliding the tabs on the index under the heads of the screw and tightening the screws. The torque requirement is 4‐8 inch‐pounds. Ensure that the moduleʹs wiggler and the meter drive dog of the index are properly aligned before tightening the screws. Also ensure that the module is not bound up by checking the 2 Foot dial to ensure that it has between 1/4 and 1/2 turn play in it. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 7 Plug the battery into the programming power cable and place it into the battery compartment with the battery wires and connector in back (see Figures 36, 37, and 38). Figure 5.34 Sprague/Schlumberger/Actaris: Connecting the Battery Figure 5.35 Sprague/Schlumberger/Actaris: Correct Battery Orientation Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 8 Use the remaining two screws to install the cover on the Meter Module, tightening the screws until the cover sits snug, then tighten an additional quarter turn. Insert the two red tamper seals. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Lancaster/National Meter Module Installation Before beginning the Lancaster retrofit, ensure that the meter is retrofittable. You can identify this by the placement of the screws that attach the dials to the module. It is very important that you do not break the seal of the meter dial cover if this is not a retrofittable meter. Figure 5.38 Lancaster/National: Meter retrofittable Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Figure 5.40 Lancaster/National: Meter Module before installation Figure 5.41 Lancaster/National: Meter 1 Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 2 Remove the index from the meter. Figure 5.43 Lancaster/National: Removing the index 3 Remove all of the original gasket material, if any. Clean the area behind the index and the cover gasket surface on the meter with a wire brush and gasket scraper, ensure that the entire area is free of debris. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 4 Remove original one‐prong coupler and replace with two‐pronged coupler, being careful not to cross the threads. This does not have to be tightened since the meter turning will keep tension on the drive dog. Figure 5.45 Lancaster/National: Installation of New Coupler 5 Insert the two longer screws through the Meter Module base. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 6 Fasten the Meter Module base to the meter, ensuring that the moduleʹs wiggler and meterʹs drive dog are properly aligned. Only engage screws 1 turn. Figure 5.47 Lancaster/National: Alignment of the meter drive dog and screws Figure 5.48 Lancaster/National: Meter Module base attached to meter, ready to slide on dials 7 RJOQ Install the index by sliding the tabs on the index under the heads of the screw and tightening the screws.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 8 Plug the battery into the programming port/power cable and place it into the battery compartment with the battery wires and connector in back. Figure 5.49 Lancaster/National: Connecting the Battery Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Figure 5.51 Lancaster/National: Battery Correctly Installed 9 Use the remaining two screws to install the cover on the Meter Module, tightening the screws until the cover sits snug, then tighten as additional quarter turn. Insert the two red tamper seals. Figure 5.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí 10 If needed, remove serial number plate from original cover and install on new cover with two small screws provided. Figure 5.53 Lancaster/National: Replacing Serial Number Plate 11 Utilize the RF Buster to verify module is transmitting, hold the RF Buster with magnet side to the top upper left quadrant of the module plastic cover and hold the button until 10 beeps are received. See Appendix C, Using the RF Buster for more information.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí Notes: RJOU `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ
CHAPTER 6 COMMERCIAL AND INDUSTRIAL METER MODULE INSTALLATION This chapter outlines change out procedures for: • American CG3 • Rockwell/Equimeter/Sensus Meter Module Installation • Sprague/Actaris Meter Module Installation • Schlumberger/Actaris Meter Module Installation Refer to Appendix E, Difficult/Non‐compatible Commercial Retrofits for difficult and non‐compatible module installation instructions.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå American CG3 Installation Figure 6.1 American CG3: Meter before installation 1 Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1. 2 Remove the tamper caps and index cover from the original meter. Remove the index from the index cover. Clean the work areas with a wire brush and/ or scraper as needed. Remove all of the original gasket if it is unserviceable. Inspect Index for wear and gear fading. Figure 6.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 3 Open the package containing the Meter Module, screws, and battery. Figure 6.3 Common American meter module packaging with hardware on the right Figure 6.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå Figure 6.5 American CG3: meter module kit 4 Open the bag containing the battery. Carefully remove the battery. 5 Open the meter module. Avoid pulling the cables. Figure 6.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 6 Connect the battery to the Meter Module. Assemble the battery into the retaining clip on the metal bracket. Figure 6.7 American CG3:Connecting the battery to the module Route wire through cutout area so that wire is not pinched. 7 Connect the programming cable from the handheld computer to the programming port on the Meter Module. Program the Meter Module.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå Figure 6.9 American CG3: module route wire 8 Slide the metal bracket (not the green circuit board) into the slots of the clamshell (one of the clamshell halves has slots on opposite sides of the interior). If you are looking down into the slots, the battery clip should be towards the top ‐ the large capacitors on the circuit board go deep into the clamshell. Assemble the Meter Module halves together with the four small self‐tapping screws provided.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 9 Attach the new index cover to the index using the screws provided. The torque requirement is 10‐inch pounds. Handle the index carefully to avoid breaking the counter or index. Ensure that the counter and index are properly aligned. Verify that the counter is fully engaged to the index pointer. Figure 6.11 American CG3:module- Attaching the new Index cover 10 Attach tamper seals as shown.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 11 Mount the index and cover onto the meter. Place the gasket on the meter (replace if necessary), aligning the holes. Secure the index to the meter with the two hex‐head screws provided. The torque requirement is 20‐30 inch pounds. Install the tamper seal. Figure 6.13 American CG3:l installing Index 12 Determine the best orientation for the mounting bracket (see following configurations).
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 13 Attach the mounting bracket to the meter using the large Fillister screws provided. Use a tamper cup seal on one or two of the screws. The torque requirement is 30‐40 inch pounds. Install the two tamper seals. Figure 6.15 American CG3:meter module with mounting bracket installed 14 Install tamper caps over remaining five screws.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå Figure 6.16 Rockwell/Equimeter/Sensus: Indexes before installation 1 Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1. 2 Remove the tamper caps and index cover from the original meter. Remove all of the original gasket if it is unserviceable. Clean the work area with a wire brush and scraper if needed. 3 Select the appropriate Meter Module (Rockwell/Equimeter Center or Offset).
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 9 Assemble the Meter Module halves together with the four small self‐tapping screws provided. The torque requirement is 6‐10 inch pounds. Ensure that the gasket is in place and the wires are not pinched. Install the tamper seals. Check condition of the index for looseness of index pointers on shaft, cracks on face enamel, or peeling. Replace the index if dials are loose or bound up, or if enamel is cracked or loose. 10 Install the new index cover.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 12 Install new tamper seals over two screws using the plastic sleeve provided (optional). Figure 6.20 Rockwell/Equimeter/Sensus: center test dial, counter installed, or index 13 Utilize the RF Buster to verify module is transmitting, hold RF Buster with magnet side to the top upper left quadrant of the module plastic and hold the button until 10 beeps are received. See Appendix C, Using the RF Buster for more information.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 1 Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1. 2 Remove the tamper caps and index cover from the original meter. Remove all of the original gasket material. Clean the gasket surface on the meter with a wire brush and gasket scraper. 3 Open the package containing the Meter Module, screws, and battery. Figure 6.22 Sprague/Actaris: screw kit 4 Open the bag containing the battery. Carefully remove the battery.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 10 Install the new gasket (if required) and index cover to the front of the index. Handle the index carefully. The torque requirement is 30‐40 inch pounds. The screws go through the index cover and bracket, and fasten into the meter. Ensure that the counter is aligned with proving dial (on top). Figure 6.23 Sprague/Actaris: installing Index cover 11 Install new tamper seals. Figure 6.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 12 Utilize the RF Buster to verify module is transmitting, hold RF Buster with magnet side to the top upper left quadrant of the module plastic and hold the button until 10 beeps are received. See Appendix C, Using the RF Buster for more information. Figure 6.25 Sprague/Actaris: meter with module installed 13 Clean up any debris from the retrofit and installation processes and tie any loose cables with tie wraps.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå Schlumberger/Actaris Meter Module Installation Figure 6.26 Schlumberger/Actaris: before installation Only Schlumberger meters with the taller base (shown above) can accommodate Cellnet Meter Modules. Meters with the shorter base (shown below) will need to be retrofitted with a taller index bracket prior to module retrofit. Figure 6.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 2 Remove the tamper caps and index cover from the original meter. Remove the gasket if it is unserviceable. Clean the work areas with a wire brush or scraper as needed. Figure 6.28 Schlumberger/Actaris: Index cover removed 3 Open the package containing the Meter Module, screws, and battery. 4 Open the bag containing the battery. Carefully remove the battery. 5 Open the Meter Module, taking care to avoid pulling on the cables.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå 10 Attach the bracket and Meter Module to the meter. Note the order of installation: index cover, bracket, tamper cap, and screw. The torque requirement is 30‐40 inch pounds. Figure 6.29 Schlumberger/Actaris: meter with bracket and meter module 11 Install new tamper caps over the screws using the plastic sleeves provided.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJNV
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå Notes: SJOM `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ
