IN STRUC TION MANUA L Laboratory Equipment Pty Ltd email: sales@labec.com.au Ph: 02 9560 2811 • Fax: 02 9560 6131 www.labec.com.
SEA Series Steam Sterilizers User Registration On the serial number plate at back of the machine, you may find the unit's model number, serial number and reference number. Please double check the numbers and fill in the form, please quote these numbers when you contact your distributors. Model : Reference number: Serial number: *Before operating the sterilizer, please read carefully all safety cautions and instructions for operation.
SEA Series Steam Sterilizers Important information on Safety Stability Smother!!! Heaviness!!! 1. Please check the voltage before plugging in the power cord. Don't use electrical outlets that have other than the correct voltage. Otherwise it might cause fire or electric shock. 2. Don't wet your hand before plugging or unplugging the power cord. 3. Never place your autoclave on an unstable, moving, tilted or shaking surface 4. Never cover or block the door or ventilation openings of the autoclave. 5.
SEA Series Steam Sterilizers Contents Section Page 1.Description and Usage ............................................................ .........1 2.Specifications................................................................... .................2 3.Installation.........................................................................................3 4.Control Panel............ .........................................................................5 5.Operation.......................................
SEA Series Steam Sterilizers 1.Description & Usage The autoclave is computerized, user friendly and easy to operate. Its real time display shows all data during the sterilization cycle. The software program provides auto diagnostics, protection against over heating or over pressurizing, and thus ensures reliability of the sterilization results. Built-outside used water collecting system prevents discharge of waste steam and keeps the machine clean and safe.
SEA Series Steam Sterilizers 2.Specifications Chamber inner dimensions (Diameter X Depth)..........................................22L:249mm x 450mm 17L:249mm x 355mm Power supply ..................................................................................According to the nameplate Sterilizing temperature /pressure Bar(Under standard atmospheric pressure)..121 /(1.0 1.3)Bar ...........................................................................................................................
SEA Series Steam Sterilizers 3.Installation The Autoclave should be installed in a ventilated place allowing minimum of 10 cm space at all sides and 50 cm at the top. The ventilation openings at the side of the machine should not be blocked. The Autoclave should be placed on a leveled counter top as Fig 3-2. The dimension of the machine are shown in Fig 3-1: When moving the unit DO NOT DRAG. Lift the antoclave to move. Fig 3-1 585 Fig 3-2 **The front of the autoclave must be higher than the rear.
SEA Series Steam Sterilizers Prepare the machine before use We have installed the draining filter in the chamber(Fig3-3). You should clean the draining filter regularly when use the autoclave for a long while. The instruction shows you how to clean it. Please refer to P16. Fig 3-3 Before using the device, you should make electrical connections by using the power cord that comes with the unit. Insert the hollowed end of the power cord in to inlet of the machine and plug the other end on a power outlet.
SEA Series Steam Sterilizers 4.Control panel 1.
SEA Series Steam Sterilizers 5.Operation 5.1 Turn on the autoclave Please connect the power cord before you start the operation. Turn on the autoclave via the ON / OFF switch located behind the small door at the bottom right of the front of the machine. The power switch light turns on indicating that electric power is connected. 1 s later, enter to ready to work state after automatically examine. The screen will display as (Fig 5-1) show. RUNYES -Created by love Please Sel. a cycle Fig5-1 5.
SEA Series Steam Sterilizers 5.3 Select cycle Press MENU/C key to display cycle options. There are 7 cycles displayed in three page layouts (Fig 5-2). Press STEP key and QUICK key to select cycle. Press OK key to confirm selection. You need to confirm cycle choice by pressing OK otherwise "Invalidation" will be displayed.
SEA Series Steam Sterilizers 5.4 Start Selected Cycle Close the door after loading the autoclave and press START key to begin the cycle. After 0.5 seconds the electrical lock will engage. If the electrical lock did not close correctly the autoclave will display a door fault. The sterilization cycle will only start after the door is locked successfully (See fig 5-4). 5.5 Stopping a Cycle To abort a cycle during sterilization press the Start/Stop key for 3 seconds. There are two different exit modes: 1.
SEA Series Steam Sterilizers 5.7 The Instrument Rack The instrument rack should be put into the chamber as the following diagrams show.
SEA Series Steam Sterilizers 6.Door Adjustment Under normal circumstance the chamber door lock needs no readjustment.If steam starts leaking (the seal fails), you may use the spanner to turn the door seal tightener. 6.l Open the door first. 6.2 Insert the spanner in the gap beneath the plastic cover. Use the spanner to lock on the adjusting nut (Fig 6-2). Turn the nut counter clockwise as the figure below (Fig 6-1). This will tighten the sealing plate. 6.3 Turn the nut until the sealing plate is tight.
SEA Series Steam Sterilizers 7.Printer installation and USB( optional) If required a printer can be connected to the Runyes autoclave. Connect the printer to the autoclave with cables according to fig 7-1. Switch on the power and two lights on the printer panel will glow indicating the printer has been installed correctly. See section 8.1 for printer ser up. Sterilization Fig7-1 7.1Print information Date: Cycle: C.N C.S.T Vp1 Vp2 Vp31 Pp1 Pp2 Pp31 H.S.T: Max Min Ave H.E.T: D.S.T C.E.
SEA Series Steam Sterilizers 7.2 USB module function 7.2.1Main function: Storage of printed data of sterilization Built-in FLASH memorizer U-disk. Download 7.2.2Basic parameters: Storage Capacity: 2M bytes Quantity of printed data could be stored: 2048 Support FAT files 7.2.3Operation instruction: 1.Turn on the power, the mode of USB will start automatically. After self-test, it goes into alert with the indicator flickering-1 time. 2.
SEA Series Steam Sterilizers 8.System setup Press MENU/C key for 3 seconds on ready state and the autoclave will enter into system setup (See Fig 8 -1). DATE TIME PRINTER LANGUAGE Press STEP key and DRY key to select and press OK key to enter sub-menu for setup system. Press MENU/C key to cancel and return to main menu. Fig8-1 8.1 Date setup With 3 sub-menus (Fig 8 - 2). Press STEP and DRY key to select. Press OK key enter this sub-menu. Press STEP and DRY key to setup the valve.
SEA Series Steam Sterilizers 8.4 Language setup With 2 sub-menus (fig 8-5). Press STEP and DRY key to select language. Press OK key to save the setup and return to upper level of the menu. Press MENU/C key to return to upper level of menu without saving setup. At present, we have the below language: Chinese, English, French, German, Spanish, Turkish, Malaysian, Italian, Swedish, Romanian, Polish, latvian(the others is on developing). LANGUAGE SETUP CHINESE(S) ENGLISH Fig8-5 8.
SEA Series Steam Sterilizers Other Functions (Not available yet) Operation manual 15
SEA Series Steam Sterilizers Operation manual 16
SEA Series Steam Sterilizers 9.Service and Maintainance Caution: *Before any kind of maintenance turn off the power to the autoclave and allow it to cool down. *Use only distilled water for sterilizing and cleaning. *The instruments being sterilized must be cleaned. Instruments with oil or impurities must be packed in a sterilization bag. 9.1 Clean sterilizer water tank and used water tank Please clean both tanks regularly using the following process: 1. Empty the tanks (please refer to item 9.2). 2.
SEA Series Steam Sterilizers 9.3 Clean the drain filter Over time small impurities will deposit on the drain filter, and this moy affect vacuum and drying. In order to prolong the life of the drain filter please use the following cleaning procedure (see fig 9-5): 1.Locate the water filter. 2.Rotate off the filter screw 3.Pull off the rubber filter from the connection 4.Take off the filter from the blue rubber. 5.Clean the filter or replace with a new one. 6.
SEA Series Steam Sterilizers 9.5. Clean the seal plate Over time the seal plate will have some scale build-up that may cause leaking. You should clean the seal plate regularly using a soft cloth soaked with distilled water to wipe the rubber seal and the seal plate clean (Fig 9-7 & 9-8). If there is still leaking, you may need to take the rubber seal out for cleaning. If the seal is broken you will need to replace it with a new one.
SEA Series Steam Sterilizers 9.7 Cleaning the Steam Generator 1. Purpose: To clean the steam generator and steam pipes, to prevent furring blocking the pipe. 2. Cycle: 20 min cleaning + 10 min drying SELECT A CYCLE CLEAN GENERATOR Fig 9-10 3. Turn on the autoclave via the ON / OFF switch. The screen will display the welcome state. CLEAN GENERATOR 4. Cleaning Cycle Operation: Press the DRY key 6 times until CLEAN GENERATOR is displayed. Press OK. Please close door 5. Close the door and press START.
SEA Series Steam Sterilizers 10. Transportation & Storage Power the machine off, unplug the power cord and allow the chamber to cool. The autoclave should be transported and stored in the following conditions: Temperature: -40 ~ +55 Humidity: 75% Atmospheric pressure: 500Hpa ~ 1060 Hpa Caution When moving the unit DO NOT DRAG. Lift the machine to move. 11.
SEA Series Steam Sterilizers 12. Accessories 1 2 7 8 9 10 3 4 5 6 11 1). Instrument tray rack 1 pc and Instrument tray 3 pc s . 2). Power cord. 1 pc. 3). Mainboard Fuse 1 pc. 4). Water outlet tube 1 pc. 5). Tray holder 1 pc. 6). Filtrable net 1 pc. 7). Sealing ring 1 pc. 8). Fuse 2 pc s . 9). Draining O ring 2 pc s . 10). Level instrument 1 pc. 11). Door adjustment spanner 1 pc. Note 1. The picture of spare parts in the attachment may be a little different to the parts supplied.
SEA Series Steam Sterilizers 13.Appendix. Form 1 Work mode chart Unwrappd RUB & PLAS B&Dtest Vacuum test cycle cycle B cycle 18min Bcycle Sterilizing temperature 134 134 134 121 134 Sterilizing pressure 2.10 2.10 2.10 1.10 2.10 B B S B B Pre-heating 0-7min 0-7min 0-7min 0-7min 0-7min Vaeuuning time 10min 10min 4min 10min 10min Admission time 5min 5min 5min 5min 5min Sterilizing time 4min 18min 4min 16min 3.
SEA Series Steam Sterilizers Working chart 134 sterilization cycle working chart ( Bar) 2.0 Pressure 1.0 0.5 Time 0 -1.0 1 2 3 1-2 Pre-heating 5-6 Drying 2-3 Pre-vacuum 6-7 Balance period 4 5 6 7 3-4 Sterilizing 4-5 Exhausting 1-7 Sterilizing cycle 121 seerilization cycle working chart 2.0 ( Bar) Pressure 1.0 0 Time -1.
SEA Series Steam Sterilizers Circuit connection chart Operation manual 25
SEA Series Steam Sterilizers Piping Pressure sensor Steam pressure lock Vent steam valve Safety valve Normally open valve Vent water valve Normally closed valve Fill air solenoid valve Normally closed valve Condense pipe Chamber Condense Air filter Inner temperature sensor Steam valve Normally closed valve Vacuum pump two position three pass valve (vacuum valve) Let in air pump (water pump) Steam generator manual water filling exit Used water tank Used water drain connection Clean water tank
SEA Series Steam Sterilizers 14.Trouble shooting 1.During venting or drying if a thump sounds it means that the Condensed water collector is full. You must drain the water from the tank(see section 9.2 , Fig 9-4). 2.During a cycle if a banging sounds, steam leaks from the chamber door and the displays show an E6 code. Please verify whether the door knob is properly turned and locked. If the steam leaks at the beginning of a cycle, you will need to change the seal according to instructions at section 9.6.
SEA Series Steam Sterilizers 15.Important information 1.The autoclave must be installed on a leveled surface. 2.When operated at an elevation of more than 500 meters the machine must be reprogrammed. Please get in touch with your distributor for instructions. 3.Distilled water must be used for prolonging the life of the machine. 4.The ventilation openings in the machine must not be blocked or covered. 5.Instruments should be placed on tray with space between one another allowing steam to pass through. 6.
