User’s Manual Protector® Storage Cabinets – Standard, Acid, Solvent and Vacuum Pump Models 9900000 9900100 9900200 9900300 9900400 9900500 9900600 9900700 9900800 9901000 9901100 9901200 9901300 9901400 9901500 9901600 9902000 9902100 9902200 9902300 9902400 9905000 9905100 9905200 9905300 9906000 9906100 9906200 9906300 9907000 9907100 9903000 9903100 9903200 9903300 9903400 9904000 9904100 9904200 9904300 9904400 9904500 To receive important product updates, complete your product registration card
Copyright © 1999, 2007 Labconco Corporation. All rights reserved. The information contained in this manual and the accompanying products are copyrighted and all rights reserved by Labconco Corporation. Labconco Corporation reserves the right to make periodic design changes without obligation to notify any person or entity of such change. Warranty Labconco provides a warranty on all parts and factory workmanship.
TABLE OF CONTENTS CHAPTER 1: INTRODUCTION About This Manual Typographical Conventions 1 3 4 CHAPTER 2: PREREQUISITES 5 CHAPTER 3: GETTING STARTED Unpacking Your Cabinet Storage Cabinet Components Setting Up Your Cabinet Component Identification Standard Base Storage Cabinets Acid Storage Cabinets Solvent Storage Cabinets Vacuum Pump Storage Cabinets Installation Cabinet Leveling – All Cabinets Vent Installation Acid Storage Cabinet Solvent Storage Cabinet Filler Panel – All Cabinets SpillStopper Work Su
APPENDIX B: CABINET REPLACEMENT PARTS 35 APPENDIX C: CABINET ACCESSORIES 36 APPENDIX D: QUICK REFERENCE STORAGE CABINETS 39 DECLARATION OF CONFORMITY 40
CHAPTER 1 INTRODUCTION Congratulations on your purchase of a Protector® Storage Cabinet. Labconco manufacturers four types of Storage Cabinets – Acid, Solvent, Standard Base, and Vacuum Pump. Protector® Acid Storage Cabinets have been engineered to efficiently store and ventilate corrosive materials and include an interior plastic liner to protect the metal from corrosion.
Chapter 1: Introduction are available in several configurations to meet your various requirements. All Protector® Storage Cabinets are designed with provisions for venting to the exterior of your laboratory. Vent connections are located on the back wall of the cabinet and can be used at the discretion of the customer.
Chapter 1: Introduction About This Manual This manual will help you learn how to install, use, and maintain your Storage Cabinet. Instructions for performing routine maintenance and for minor modifications to your Storage Cabinet are included. Chapter 1: Introduction provides a brief overview of the Storage Cabinets, explains the organization of the manual, and defines the typographical conventions used in the manual.
Chapter 1: Introduction Typographical Conventions Recognizing the following typographical conventions will help you understand and use this manual: • • • ! 4 • ) • A S • B V Book, chapter, and section titles are shown in italic type (e.g., Chapter 3: Getting Started). Steps required to perform a task are presented in a numbered format. Comments located in the margins provide suggestions, reminders, and references.
CHAPTER 2 PREREQUISITES Before you install your Storage Cabinet, you need to prepare your site for installation. Carefully examine the location where you intend to install the Storage Cabinet. You must be certain that the area is level and of solid construction. In addition, your Storage Cabinet should be adjacent to a vent connection to allow for venting to the exterior of the building, if so desired.
CHAPTER 3 GETTING STARTED Now that the site for your Storage Cabinet is properly prepared, you are ready to unpack, inspect, and install, the Storage Cabinet. Read this chapter to learn how to: • • • • • • • • Unpack and move the Storage Cabinet. Set up the Storage Cabinet – Acid, Solvent, Standard Base, and Vacuum Pump. Properly level the Storage Cabinet. Properly install the accessory work surface. Attach the filler panel for additional aesthetics. Properly vent the Storage Cabinet.
Chapter 3: Getting Started Unpacking Your Storage Cabinets Carefully unpack the Storage Cabinet and inspect it for damage that may have occurred in transit. If your Storage Cabinet is damaged, notify the delivery carrier immediately and retain the entire shipment intact for inspection by the carrier. ) DO NOT RETURN ANY STORAGE CABINET WITHOUT THE PRIOR AUTHORIZATION OF LABCONCO. UNAUTHORIZED RETURNS WILL NOT BE ACCEPTED.
Chapter 3: Getting Started Model Number 9900000 9900100 9900200 9900300 9900400 9900500 9900600 9900700 9900800 9904000 9904100 9904200 9904300 9904400 9904500 9901000 9901100 9901200 9901300 9901400 9901500 9901600 9905000 9905100 9905200 9905300 9902000 9902100 9902200 9902300 9902400 9903000 9903100 9903200 9903300 9903400 9906000 9906100 9906200 9906300 9907000 9907100 8 Description 48" Standard Base Cabinet 36" Standard Base Cabinet 30" Standard Base Cabinet 24" Standard Base Cabinet – Right Hinged 1
Chapter 3: Getting Started Plus the Following: Part # 9920301 or 9920304 9920400 or 9920401 1928300 Component Description Panel, Filler Standard (for 30” Interior Depth Protector® XL Fume Hood) Panel, Filler ADA (for 30” Interior Depth Protector® XL Fume Hood) Angle, Filler Panel (for 30” Interior Depth Protector® XL Fume Hood) Angle, Filler Panel ADA (for 30” Interior Depth Protector® XL Fume Hood) Leveling Feet (4) Different filler panel depths are available; refer to Appendix C: Storage Cabinet Accesso
Chapter 3: Getting Started Component Identification B Protector Standard Base Storage Cabinets Models 9900000, 9900100, 9900200, 9900300, 9900400, 9900500, 9900600, 9900700, 9900800, 9904000, 9904100, 9904200, 9904300, 9904400, 9904500 1. Cabinet. - Features 18 gauge steel exterior sidewalls. The cabinet shell is epoxy coated to provide a durable chemical resistant surface. 2. Door Assembly - Cabinet features one or two manual closing, non-locking doors.
Chapter 3: Getting Started Protector Standard Base Storage Cabinet Product Service 1-800-522-7658, International 816-333-8811 11
Chapter 3: Getting Started A Protector Acid Storage Cabinets Models 9901000, 9901100, 9901200, 9901300, 9901400, 9901500, 9901600, 9905000, 9905100, 9905200, 9905300 1. Cabinet. Features 18 gauge steel exterior sidewalls. The cabinet shell is epoxy coated to provide a durable chemical resistant surface. 2. Door Assembly. Depending on the width, the cabinet features one or two manual closing, nonlocking doors.
Chapter 3: Getting Started Protector Acid Storage Cabinet Product Service 1-800-522-7658, International 816-333-8811 13
Chapter 3: Getting Started S Protector Solvent Storage Cabinets Models 9902000, 9902100, 9902200, 9902300, 9902400, 9903000, 9903100, 9903200, 9903300, 9903400, 9906000, 9906100, 9906200, 9906300 1. Factory Mutual Approval on Models; 9902000, 9902100, 9902300, 9903000, 9903100, 9903200 2. Double Wall Construction. Cabinet features 18 gauge epoxy coated steel exterior and interior liner walls with a 1-1/2" air space located between them. 3. Locking Door Assembly.
Chapter 3: Getting Started Protector Solvent Storage Cabinet Product Service 1-800-522-7658, International 816-333-8811 15
Chapter 3: Getting Started V Protector Vacuum Pump Storage Cabinets Models 9907000, 9907100 1. Cabinet – Features 18 gauge steel exterior sidewalls. The cabinet shell has been epoxy coated to provide a durable chemical resistant surface. 2. Door Assembly – Cabinet features one manual closing, non-locking door. The door is of 18 gauge epoxy coated steel and features a strike and latch assembly to hold it in position once closed. 3. Vent Connection.
Chapter 3: Getting Started Protector Vacuum Pump Storage Cabinet Product Service 1-800-522-7658, International 816-333-8811 17
Chapter 3: Getting Started Installation A B 18 Cabinet Leveling – All Models Each cabinet is supplied with four independent leveling feet. These leveling feet have been packaged separately and must be installed on the bottom of the cabinet before installation. Each leveling foot is independently adjustable by turning it by means of a crescent wrench underneath the cabinet.
Chapter 3: Getting Started Vent Installation – Acid and Standard Base Cabinet To ventilate the Acid Storage Cabinet and the Standard Base Storage Cabinet properly, first decide which of the two vent connections in the back of the cabinet that you intend to use. The lower vent connection should be used for heavier than air vapors and the upper vent connection should be used for lighter than air vapors to obtain the best results within the cabinet structure.
Chapter 3: Getting Started Vent Installation – Solvent Storage Cabinet S To ventilate the cabinet properly remove both the exterior and interior barrel plugs from the vent connection that you are venting. The lower vent connection should be used for heavier than air vapors and the higher vent connection on the back wall should be used for lighter than air vapors to obtain the best fume removal within the cabinet.
Chapter 3: Getting Started Filler Panel – All Cabinets One 8.0" filler panel and filler panel angle has been supplied with your cabinet to close off the plumbing access. Attach the filler panel angle directly to the back wall of the cabinet structure using the four #8 sheet metal screws that hold the back panel in position. Next, attach the filler panel to this angle by the three #8 sheet metal screws provided.
Chapter 3: Getting Started SpillStopper™ Work Surface A S B V Once your cabinet has been properly leveled, vented (optional), and filler panel installed, place the epoxy work surface directly on top of the cabinet. It is not necessary to attach the work surface to the cabinet. It is held in place both by its own weight and the weight of the fume hood and other equipment on top of it.
Chapter 3: Getting Started SpillStopper™ Work Surface Installation Detail Hood Depth “B” 33.19" 39.19" 45.
Chapter 3: Getting Started Electrical Ground Connection – Solvent Storage Cabinet S 24 Use the grounding screw located in the lower right hand corner on the back panel of your solvent storage cabinet to properly ground the cabinet structure. Remove the grounding screw and attach a grounding wire directly to the back of the cabinet at this point. Make sure you have a tight bond when you retighten the grounding screw.
Chapter 3: Getting Started Shelf Liner – Acid Storage Cabinet A Polyethylene liner trays have been included in your Acid Storage Cabinet for added chemical resistance. Place a shelf liner in the cabinet floor. The watertight tray collects spills and drips from bottles and containers stored within the cabinet.
Chapter 3: Getting Started Environmental Conditions This equipment is designed to be safe under the following conditions: • • • • • • • 26 Indoor use Altitude up to 6562 Ft.
CHAPTER 4 USING YOUR STORAGE CABINET After the Storage Cabinet has been installed as detailed in Chapter 3: Getting Started, you are ready to begin using it. Read this chapter to learn how to: • • Properly store and vent chemicals. Operate it in a safe manner. Normal Operation Although the Storage Cabinet is engineered to maintain the optimum in operator safety, caution should always be used while working with it.
Chapter 4: Using Your Storage Cabinet S 28 • Do not block open the door assembly on the solvent storage cabinet. This is an unsafe practice should a fire occur. • Do not store flammable material in excess of the individual Solvent Storage Cabinet rating. Ratings are located on the nameplate of each Solvent Storage Cabinet. • Do not block either vent connection as it will alter the airflow pattern in the cabinet and could interfere with ventilation of the cabinet.
CHAPTER 5 MAINTAINING YOUR STORAGE CABINETS Under normal conditions, the Storage Cabinet requires little maintenance. The following maintenance schedule is recommended: As Needed: Remove liquid containers from cabinet and clean up spills.
APPENDIX A STORAGE CABINET DIMENSIONS The following drawings provide dimensions for the Standard Base Cabinet, Acid Storage Cabinet, Solvent Storage Cabinet, and the Vacuum Pump Cabinet.
Appendix A: Dimensions Protector Standard Base Cabinet Product Service 1-800-522-7658, International 816-333-8811 31
Appendix A: Dimensions Protector Acid Storage Cabinet 32 Product Service 1-800-522-7658, International 816-333-8811
Appendix A: Dimensions Protector Solvent Storage Cabinet Product Service 1-800-522-7658, International 816-333-8811 33
Appendix A: Dimensions Protector Vacuum Pump Cabinet 34 Product Service 1-800-522-7658, International 816-333-8811
APPENDIX B STORAGE CABINET REPLACEMENT PARTS The following pages list components that are typical replacement parts. If other parts are required, contact Product Service.
APPENDIX C STORAGE CABINET ACCESSORIES The following accessories are available for the Storage Cabinets. Vent Kit - Part No. 3591100 A A B Includes one plastic vent tube assembly complete with 2" diameter threaded connector locknut, flexible tubing and vent extension. Vent kit is used for venting Acid Storage Cabinets through Spillstopper worksurface and into the fume hood. Shipping weight 5 lbs. (2.3 kg).
Appendix C: Accessories Work Surfaces 9727500 9727501 9727502 9727503 9727504 9727505 9727506 9727507 9727508 9727509 9727510 9727511 9727512 9727513 9727514 9727515 9727516 9727517 9727518 9727519 9727520 9732000 9732001 9732002 9732003 9732004 9732005 9732006 9732007 4' Work Surface Only, 30" Depth 5' Work Surface Only, 30" Depth 6' Work Surface Only, 30" Depth 8' Work Surface Only, 30" Depth 10' Work Surface Only, 30" Depth – Two Piece 12' Work Surface Only, 30" Depth – Two Piece 16' Work Surface Only,
Appendix C: Accessories Filler Panel Kits 9920300 9920301 9920302 9920303 9920304 9920305 9920306 9920307 Panel, Filler 24" for Interior depth Protector XL Fume Hood Panel, Filler 30" for Interior depth Protector XL Fume Hood Panel, Filler 36" for Interior depth Protector XL Fume Hood Panel, Filler ADA 24" for Interior depth Protector XL Fume Hood Panel, Filler ADA 30" for Interior depth Protector XL Fume Hood Panel, Filler ADA 36" for Interior depth Protector XL Fume Hood Panel, Filler Protector Fume Hoo
APPENDIX D QUICK REFERENCE STORAGE CABINETS Size/Description 48" 36" 30" 24" 18" 12" 48" w/Self Closing /Automatic Latching Doors 36" w/Self Closing /Automatic Latching Doors 30" w/Self Closing /Automatic Latching Doors 24" w/Self Closing /Automatic Latching Doors 24" ADA 24" ADA w/Self Closing Doors 18" ADA 12" ADA Size/Description 48" 36" 30" 24" 18" 12" 48" w/Self Closing Doors 36" w/Self Closing Doors 30" w/Self Closing Doors 24" w/Self Closing Doors 24" ADA 24" ADA w/Self Closing Doors 18" ADA 12" ADA
Declaration of Conformity DECLARATION OF CONFORMITY Application Council Directive(s): 73/23/EEC, 89/336/EEC, 2002/95/EC (ROHS), 2002/96/EC (WEEE) Standard(s) to which conformity is declared: EN61010-1, EN61326-1 Manufacturer’s Name: Labconco Corporation Manufacturer’s Address: 8811 Prospect Avenue Kansas City, MO 64132 USA Importer’s Name: See Shipping/Customs Documents Importer’s Address: See Shipping/Customs Documents for your equipment Type of Equipment: Laboratory Equipment - Storage Cabinet