User Guide

Service Manual NeoTherm 80 - NeoTherm 285
Table of Contents
Section A - Troubleshooting - Start Here
Sect. Title ................................................................................Page
A1 Troubleshooting - Start Here ............................................... 1
A2 Unit Will Not Fire - Blower is Not Running ........................... 2
A3 Blower Runs Continuously, No Display ............................... 4
A4 Control Unit is in “Standby” Mode ........................................ 5
A5 Changing Control Settings, Change Not Complete,
Original (White) User Interface ............................................ 7
A6 Unit is Running, But Building is Still Cold ............................ 8
A7 Control Unit Says “Run”, But Boiler is Not Firing ................. 9
A8 Open Safety Interlock Chain - Fault #63 ............................ 9
A9 Short-Cycling - Fault #61 ................................................... 10
A10 Unit is Noisy ....................................................................... 10
Section B - Troubleshooting Procedures
Sect. Title Page
B1 Quick Check of Components in the
Safety Interlock Chain ....................................................... 11
B2 Troubleshooting the 24V AC Power Supply ...................... 15
B3 Checking the Safety Interlocks .......................................... 16
B4 Checking the Low Water Cutoff Switch ............................. 18
B5 Controller for Low Water Cutoff ......................................... 19
B6 Removing and Replacing the
Low Water Cutoff Switch ................................................... 20
B7 High Water Temperature Limit Switch ............................... 22
B8 Checking the Flow Switch ................................................. 22
B9 Testing the Flow Switch ..................................................... 23
B10 Removing and Replacing the Flow Switch ........................ 24
B11 Removing and Replacing the Gas Valve ........................... 26
B12 Checking the Condensate Trap Water Level Switch ......... 30
B13 Testing the Condensate Trap Level Switch ....................... 31
B14 Removing and Replacing the Condensate Trap ................ 31
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