. GENERAL INFORMATION XCITING 500 1 1 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ GENERAL INFORMATION _____________________________
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1. GENERAL INFORMATION XCITING 500 SPECIFICATIONS ITEM Ignition timing Throttle position sensor Spark plug gap 0.6～0.7mm (0.002～ 0.003 in) 12V12AH Dry, centrifugal automatic Type Main jet NO. Venturi dia.
1. GENERAL INFORMATION SERVICE PRECAUTIONS Make sure to install new gaskets, O-rings, circlips, cotter pins, etc. when reassembling. XCITING 500 Apply or add designated greases and lubricants to the specified lubrication points. After reassembly, check all parts for proper tightening and operation. When tightening bolts or nuts, begin with larger-diameter to smaller ones at several times, and tighten to the specified torque diagonally.
1. GENERAL INFORMATION If the fuse is burned out, find the cause and repair it. Replace it with a new one according to the specified capacity. Confirm Capacity XCITING 500 The connector shall be inserted completely. If the double connector has a lock, lock it at the correct position. Check if there is any loose wire. After operation, terminal caps shall be installed securely. Before connecting a terminal, check for damaged terminal cover or loose negative terminal.
1. GENERAL INFORMATION After clamping, check each wire to make sure it is secure. XCITING 500 Route harnesses so they are neither pulled tight nor have excessive slack. Do not pull too tight！ Do not squeeze wires against the weld or its clamp. Protect wires and harnesses with electrical tape or tube if they contact a sharp edge or corner. After clamping, check each harness to make sure that it is not interfering with any moving or sliding parts.
1. GENERAL INFORMATION After routing, check that the wire harnesses are not twisted or kinked. Wire harnesses routed along with handlebar should not be pulled tight, have excessive slack or interfere with adjacent or surrounding parts in all steering positions. XCITING 500 Symbols: The following symbols represent the servicing methods and cautions included in this service manual. Engine Oil : Apply engine oil to the specified points. (Use designated engine oil for lubrication.
1. GENERAL INFORMATION XCITING 500 TORQUE VALUES STANDARD TORQUE VALUES Item Torque N•m (kgf•m, lbf•ft) 5mm bolt and nut 6mm bolt and nut 8mm bolt and nut 10mm bolt and nut 12mm bolt and nut 14mm bolt and nut 5(0.5, 4) 10 (1, 7) 22 (2.2, 16) 35 (3.5, 25) 55 (5.5, 40) 70 (7, 50) Item 4mm screw 5mm screw 6mm screw, SH bolt 6mm flange bolt and nut 8mm flange bolt and nut 10mm flange bolt and nut Torque N•m (kgf•m, lbf•ft) 3 (0.3, 2) 4 (0.4, 3) 9 (0.9, 6.5) 12 (1.2, 9) 27 (2.
1. GENERAL INFORMATION XCITING 500 ENGINE (Cont’d) Item Drive plate nut ALTERNATOR ACG flywheel nut FINAL REDUCTION: Transmission cover bolt CRANKCASE: Crankcase bolt Oil pipe bolt Cam chain guide SWITCH: Oil pressure switch 1 Thread dia. (mm) 28 Torque N•m (kgf•m, lbf•ft) 78 (7.8, 56) 1 14 55 (5.5, 40) 8 8 27 (2.7, 20) 13 2 2 6 16 8 12 (1.2, 9) 43 (4.3, 31) 20 (2, 15) Apply oil Apply oil 1 PT 1/8 22 (2.
1. GENERAL INFORMATION XCITING 500 FRAME (Cont’d) Item ENGINE HANGER: Engine hanger bolt Engine mounting bolt Engine mounting nut Engine hanger rod nut MUFFLER Exhaust pipe nut Muffler mount bolt Q‘ty Thread dia.(mm) Torque N•m (kgf•m, lbf•ft) 4 1 1 1 10 14 14 10 50 (5, 36) 80 (8, 58) 80 (8, 58) 35 (3.5, 25) 2 3 8 10 20 (2, 14) 35 (3.
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1. GENERAL INFORMATION XCITING 500 FRAME The following is the lubrication points for the frame. Use general purpose grease for parts not listed. Apply clean engine oil or grease to cables and movable parts not specified. abnormal noise and rise the durability of the motorcycle.
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1. GENERAL INFORMATION XCITING 500 ENGINE LACKS POWER Inspection/Adjustment Probable Cause Symptom Start engine and accelerate lightly for observation Engine speed increases Engine speed does not increase sufficiently Check ignition timing (using a timing light) cClogged air cleaner dRestricted fuel flow eClogged fuel line between fuel tank and carburetor fClogged exhaust muffler gFaulty auto bystarter hSplit carburetor vacuum piston diaphragm cFaulty ignition unit dFaulty A.C.
1. GENERAL INFORMATION XCITING 500 POOR PERFORMANCE (ESPECIALLY AT IDLE AND LOW SPEEDS) Inspection/Adjustment Symptom Probable Cause Check ignition timing cFaulty ignition unit dFaulty A.C.
1. GENERAL INFORMATION XCITING 500 POOR PERFORMANCE (AT HIGH SPEED) Inspection/Adjustment Symptom Probable Cause Check ignition timing cFaulty ignition unit dFaulty A.C.
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1. GENERAL INFORMATION XCITING 500 STARTER MOTOR 1.
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1. GENERAL INFORMATION XCITING 500 FUEL GAUGE 1.
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