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12. FRAME COVERS

12-0

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FRAME COVERS

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SERVICE INFORMATION........................................................ 12-2

FRAME COVERS REMOVAL/INSTALLATION ........................ 12-3

Summary of content (7 pages)

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12.
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12. FRAME COVERS SERVICE INFORMATION • When removing frame covers, use care not to pull them by force because the cover joint claws may be damaged. Items Related for Removal • Handlebar front cover • Front cover • Handlebar rear cover • Frame body cover • Floor board • Front tool box Headlight wire Speedometer cable and instrument light wire connectors, etc. Met-in box, rear carrier,rear fender. frame body cover. Front cover, battery, floor board .
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12. FRAME COVERS FRAME COVERS REMOVAL Front Cover Screws FRONT COVER REMOVAL Remove the screw the front cover. Remove the two screws on the back of the front cover. Push the two inside claws of the downside front cover to float the front cover. Remove the front cover downward. The installation sequence is the reverse of removal. ＊ During removal, be careful not to pull the joint claws forcibly. HANDLEBAR FRONT/REAR COVER REMOVAL First remove the one screws attaching the handlebar front cover.
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12. FRAME COVERS FLOOR BOARD REMOVAL Remove the rear carrier. (!12-5) Remove the frame body cover. (!12-6) Remove the front cover. (!12-3) Remove the four bolts attaching and six screws the floor board to remove the floor board. The installation sequence is the reverse of removal. Bolts Floor Board screws FRONT TOOL BOX REMOVAL Remove the rear carrier. (!12-5) Remove the frame body cover. (!12-6) Remove the floor board. (!12-4) Open the front tool box and remove the battery. Remove the switch covers.
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12. FRAME COVERS MET-IN BOX REMOVAL: Open the seat. Remove the two bolts, two nuts attaching the met-in box. Remove the oil tank cap, rubber packing and fuel tank cap. Remove the met-in box. The installation sequence is the reverse of removal . Met-in Box Nuts Rubber Packing fuel tank cap Oil Tank Cap Bolts Bolts REAR CARRIER REMOVAL Remove the three bolts attaching the rear carrier. Remove the rear carrier. The installation sequence is the reverse of removal.
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12. FRAME COVERS FRAME BODY COVER REMOVAL Remove the rear carrier. (!12-5) Remove the rear fender. (!12-5) Remove the met-in box. (!12-4) Remove the rear brake cable. Remove the bolt attaching the front center cover of the frame body cover. Remove the frame body cover. The installation sequence is the reverse of removal. Bolt FRONT FENDER REMOVAL Remove the floor board. (!12-4) Remove the front tool box.(!12-4) Remove the handlebar. (!13-3) Remove the front fork.