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6. ENGINE REMOVAL/INSTALLATION

6-0

MX’er SYSTEM

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ENGINE REMOVAL/INSTALLATION

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SERVICE INFORMATION -------------------------------------------- 6- 1

ENGINE REMOVAL --------------------------------------------------- 6- 2

ENGINE INSTALLATION -------------------------------------------- 6- 4

Summary of content (5 pages)

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6.
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6. ENGINE REMOVAL/INSTALLATION MX’er SYSTEM SERVICE INFORMATION GENERAL INSTRUCTIONS • A floor jack or other adjustable support is required to support and maneuver the engine. Be careful not to damage the machine body, cables and wires during engine removal. • Use shop towels to protect the motorcycle body during engine removal.
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6. ENGINE REMOVAL/INSTALLATION ENGINE REMOVAL Drain engine oil and transmission oil. Remove seat, front cover, center cover, front fender and rear fender. Remove the carburetor. MX’er SYSTEM A.C.G. Wire Connector Disconnect the battery negative cable. Remove the frame body cover. Disconnect the engine negative cable. Disconnect the A.C.G. wire connector. Disconnect the starter motor cable from the starter relay. Disconnect the oil recycle tube at the engine body.
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6. ENGINE REMOVAL/INSTALLATION MX’er SYSTEM Disconnect the spark plug high-tension wire. Remove the spark plug cap and disconnect the ignition coil wire from the set plate. Ignition Coil Wire Remove the rear drive chain gear on the bolts. Remove the drive chain gear. Drive Chain Gear Bolts Exhaust Muffler Remove the two bolts and two joint lock nuts attaching the exhaust muffler. Remove the exhaust muffler. ENGINE REMOVAL Remove the engine any connector thing.
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6. ENGINE REMOVAL/INSTALLATION MX’er SYSTEM Remove the engine front bracket bolt. Bolt Engine Hanger Bracket ENGINE HANGER BRACKET REMOVE Remove the two bolts on the left engine hanger bracket. Remove the left engine hanger bracket. Remove the engine. Bolts ENGINE INSTALLATION Install the engine and tighten the engine mounting bolts. Torque: 3.5_ 4.5kgf-m Install the removed parts in the reverse order of removal. ＊ Route the wires and cables properly.