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16. STARTING SYSTEM

16-0

MX’er SYSTEM

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STARTING SYSTEM

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SERVICE INFORMATION -------------------------------------------- 16- 2

TROUBLESHOOTING ------------------------------------------------- 16- 2

STARTER MOTOR ----------------------------------------------------- 16- 3

STARTER RELAY------------------------------------------------------ 16- 5

Summary of content (7 pages)

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16.
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16. STARTING SYSTEM MX’er SYSTEM SERVICE INFORMATION GENERAL INSTRUCTIONS • The removal of starter motor can be accomplished with the engine installed. • For the starter clutch removal, refer to Section 4. SPECIFICATIONS Item Standard (mm) Service Limit (mm) 12.5 8.
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16. STARTING SYSTEM STARTER MOTOR MX’er SYSTEM Bolts REMOVAL ＊ Before removing the starter motor, turn the ignition switch OFF and remove the battery ground. Then, turn on the ignition switch and push the starter button to see if the starter motor operates properly. Remove the two starter motor mounting bolts and the motor. Remove the waterproof rubber jacket and disconnect the starter motor cable connector.
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16. STARTING SYSTEM MX’er SYSTEM STARTER MOTOR CASE CONTINUITY CHECK Check to confirm that there is no continuity between the starter motor wire terminal and the motor front cover. Also check for the continuity between the wire terminal and each brush. Replace if necessary. Wire Terminal Measure the length of the brushes. Service Limit: 8.5mm replace if below Check for continuity between the brushes. If there is continuity, replace with new ones.
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16. STARTING SYSTEM ASSEMBLY Apply grease to the dust seal in the front cover. Install the brushes onto the brush holders. Apply a thin coat of grease to the two ends of the armature shaft. Insert the commutator into the front cover. MX’er SYSTEM there is no continuity. Commutator ＊ • Be careful not to damage the brush and armature shaft mating surfaces. • When installing the commutator, the armature shaft should not damage the dust seal lip.
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16. STARTING SYSTEM MX’er SYSTEM S TARTER MOTOR INSTALLATION Connect the starter motor cable connector and properly install the waterproof rubber jacket. Check the O-ring for wear or damage and replace if necessary. Apply grease to the O-ring and install the starter motor. Tighten the two mounting bolts. ＊ The starter motor cable connector must be installed properly.