User Guide

9. FINAL REDUCTION
9-2
DINK 200
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The servicing operations of this section can be made with the engine installed.
• When replacing the drive shaft, use a special tool to hold the bearing inner race for this operation.
SPECIFICATIONS
Specified Oil: SAE 90#
Oil Capacity:
At disassembly : 0.2 liter
At change : 0.195 liter
TORQUE VALUES
Transmission case cover bolt 25.5_ 31.4N-m
Oil check bolt 9.8_ 14.7N-m
SPECIAL TOOLS
Bearing remover, 12mm
Bearing remover, 15mm
Pilot, 12mm
Pilot, 15mm
TROUBLESHOOTING
Engine starts but motorcycle won‘t move
• Damaged transmission
• Seized or burnt transmission
Abnormal noise
• Worn, seized or chipped gears
• Worn bearing
Oil leaks
• Oil level too high
• Worn or damaged oil seal