GB Hot Water -High Pr essur e Cleaner s ter-High Pressur essure Cleaners 11/130 13/180 15/150 Op anua m g n i erat to l nfor m t o c d n s Read a uction r t s n i safety use before
Description Dear Customer We would like to congratulate you on your new hot water high pressure cleaner, and to thank you for buying it! The following pages contain information about the machine in order to familiarize you with it and facilitate its use. The machine is a professional cleaning aid in all cleaning tasks, e.g.: - facades - vehicles of all types - flagstones - sheds - removing of old paint etc.
Description Connections and functional parts 13 11 3 8 5 2 1 10 7 12 1 2 3 4 5 6 7 Water inlet connection with filter Power cable Winder for cable Suction hose for detergent High pressure hose Spray gun Spray pipe attachment 15 4 8 9 10 11 12 13 16 6 Storage bin for spray gun and pipe Brake Fuel tank Filler aperture for fuel High pressure outlet Hose drum (special accessories) 17 19 15 Master switch (appliance On- Off) 16 (Burner ON- OFF) ignition 17 Brief operating instructions 9 20 18 18
Description Water system The water flows into a tank. A float valve (a) regulates the water intake. The water is then directed to the safety spray pipe under pressure from the high pressure pump. The high pressure spray is formed through the nozzle on the spray pipe. a Detergent and caring system The high pressure pump can also suck a detergent/caring agent and mix it with the high pressure jet. - The detergent must have the ph-value 7-9 neutral.
Description Motor protection switch The pump motor is protected from overload by a motor protecting switch. In case of an overload the motor is switched off by this motor protecting switch. For a restart the master switch has to be switched off and then on again. In case of a repeated switching off of the motor by the motor protecting switch the cause of the malfunction has to be removed. Replacement and inspection work may only be performed by trained personnel.
Description Thermostat The thermostat with rotary control switch controls the temperature of the spray water. Use the rotary control switch to adjust the desired water temperature. Thermostat with rotary control switch High pressure hose and spray equipment The high pressure hose and spray equipment supplied with the machine are made of high quality material specially adapted for the operating conditions of the machine, and are properly marked.
Description Heat exchanger Heating coil: 34 m long - Content: 5 l of water – Heating capacity: 70 k W The heat exchanger is heated by a high pressure fan heater. A ventilator (1) draws in the cold, fresh air from the bottom end of the machine and forces it upwards between the outer mantle (2) and the inner mantle (3). In the process, the fresh air is pre-heated and the outer mantle of the heat exchanger is cooled. The pre-heated air is pressed through a mixing unit (4).
Safety Information Brake The Kränzle therm is fitted with a brake that prevents the machine from rolling away on flat ground. Always apply the brakes firmly when working with the machine !!! Brake applied If you want to move the high pressure cleaner into another direction, first slightly tilt back the machine by pressing the foot rest and pulling the pushbar at the same time. Brake not applied Now you can move the cleaner into the desired direction.
Safety Information Safety Information Important !!! The machine must be disconnected from the power supply when servicing work is being carried out. The master switch should be in position "0" and the plug out of the socket. Do not use the cleaner if electrical connections or other safetyrelevant parts (e.g. overpressure valve, high pressure hose, spraying equipment etc.) are damaged. The machine may only be used by persons who have received the necessary training.
Safety Information The machine may not be set up and used in rooms where there is a danger of fire or explosion. The machine may not be used under water. Air is required for combustion, and exhaust fumes are generated. If the machine is used in closed rooms, make sure that the exhaust fumes can escape and that there is adequate ventilation. Use light heating oil EL (DIN 51 603) or Diesel (DIN EN 590) only. The use of other fuel is perilous and may even cause an explosion.
This is prohibited! Never direct the water jet at people or animals! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges! 11
This is prohibited! Never allow children to use the high pressure cleaner! Never direct the water jet at the machine itself! Never direct the water jet at a power socket! 12
Commissioning Commissioning Secure the machine by applying the brake (see page 8) and check the oil level of the high pressure pump. Do not start the machine if there is no oil on the dipstick. Fill oil if necessary. See page 18. Fill the fuel tank with light heating oil prior to use. Use EL heating oil (DIN 51603) or Diesel fuel only. Unsuitable fuels, such as petrol, may not be used (danger of explosion). Electrical connection Make sure that the master switch is switched off (position „0“).
Commissioning High pressure connection Connect the high pressure hose to the handgun. Unwind the hose so that it is free of loops and connect it to the handgun and the machine. Check that all screw-type connections are pressure-tight. Leaks from gun, high pressure hose or hose drum must be eliminated immediately. Leakage leads to increased wear. Water connection Connect the machine to a water tap using a hose of at least 1/2" and turn on the tap.
Commissioning Switch-on 15 16 17 19 20 18 - Switch off the ignition. Rocker switch (16) to „0“. - Set the pressure control (4) valve to maximum pressure (see below) and close the detergent valve (20). - Open the gun and switch the master switch (15) on. The high pressure pump now presses the air out of the lines, and after a short time the high pressure spray is formed and the operating pressure is reached. If the system has to be deaerated (appliance rattles), open and close the spray gun repeatedly.
Commissioning Usage as a cold water high pressure cleaner - Leave the ignition "OFF". Rocker switch (1A) to „0“. - Start cleaning Usage as a hot water high pressure cleaner - Set the target temperature on the thermostat to min. 40 °C and than switch the ignition "ON" (rocker switch).The oil burner starts to work. The water is heated up and kept at the temperature you have set. During high-pressure operation (above 30 bars) the temperature may not exceed 90 °C. Steam level To reach the steam level, i.e.
Decommissioning Decommissioning - Switch off the master switch (position "0"). Pull the plug out of the power socket. Turn off the water supply. Open the gun until the pressure is gone. Lock the gun. Disconnect the water hose. Slacken the connections of the high pressure hose and gun and unscrew the high pressure hose from the machine (appliances without hose drum). Anti-Freeze Protection The machine is normally still partially filled with water after work has been completed.
Care and Maintenance Care and Maintenance Care and maintenance is required to keep the machine in good working order, and to allow you to enjoy the machine for as long as possible. IMPORTANT!!! Always remove the plug before working on the machine! Only use original Kränzle spare parts What to do! - Weekly, or after approx. 40 hours of operation Check the oil level of the high pressure pump.
Care and Maintenance Oil leakage If oil leaks out, go to the nearest customer service (dealer) immediately. (Environmental damages, transmission damages, loss of guarantee.) Type of oil: Formula RS of Castrol - Quantity: 1.0 l Adjusting ignition electrodes For a smooth ignition, the setting of the ignition electrode must be controlled regularly. Check distance in mm Fuel System IYour fuel may contain particles of dirt, or impurities or water may get into the tank during refuelling.
Care and Maintenance Decalcifying the heating coil Calcified machines use an unnecessary amount of energy because the water can only be heated slowly and the excess pressure valve feeds a part of the water back into the pump circuit. Calcified machines can be recognised by increased pipeline resistance. Check pipeline resistance by disconnecting the high pressure lance from the gun and switching the machine on. A full jet of water emerges from the gun.
Care and Maintenance Rules, directives, inspections Inspections performed by Kränzle - measurement of earth line resistance - measurement of voltage and current - inspection of tension consistency with +/- 1530 V - pressure check of heating coil at 300 bar - visual and functional check as per the inspection sheet provided - exhaust fume analysis (see test strips provided) Guidelines for liquid sprayers The machine conforms with the "Guidelines for liquid sprayers".
Description of function - Troubleshooting IMPORTANT!!! Always remove the plug before working on the machine! 1 3 2 1 2 3 4 Master switch Ignition “ON/OFF Brief operating instructions Thermostat 4 7 18 19 16 20 21 8 10 17 15 13 14 12 5 6 9 5 Hand wheel for pressure adjustment 6 High pressure pump 7 Pressure switch black (start solenoid valve) 8 Pressure switch red (start pump) 9 Safety valve 10 Flow controller 11 Motor for ventilator and fuel pump 12 Solenoid valve (Fuel) 13 Fuel pump 22 14 15
Description of function - Troubleshooting Cold water mode 1. Connect to water supply and determine whether the water tank fills up completely and the float valve stops. 2. Ignition (2) to OFF. 3. Main switch (1) to ON. 4. Open high pressure gun. The pump sucks water from the water tank and moves the water through the heating coil to the lance, the pressure is increased. After you close the gun, press the red pressure switch (8). The 40-Second-Stop system is activated, i.e.
Description of function - Troubleshooting The thermostat (4) is controlled via a thermo-sensor (18) mounted at the outlet of the heaiting coil. In the switchbox (below the operating panel), a fuse (F1) is installed on the board protecting the motor (11) of the fuel pump and the ventilator. If the motor is overloaded the fuse trips. This may happen if the fuse pump is blocked or sluggish - the same applies if the ventilator is blocked or sluggish or in case of an electrical malfunction.
Troubleshooting IMPORTANT!!! Always remove the plug before working on the machine! Malfunction Cause of malfunction / Trouble shooting Water supply Water tank runs over. Float valve is dirty. Float valve is defect. Water tank does not fill completely. Float valve is defect Water filter soiled. Check water inlet quantity. Pump does not suck. Valves stick or are dirty. Suction hose leaks. Chemistry valve is open or leaks. Check hose clips (connections). High-pressure nozzle is clogged.
Troubleshooting Malfunction Machine does not switch off Cause of malfunction / Trouble shooting Check return body and O-ring in unloader of the valve housing. Test: Jumper (red) pressure switch Check pressure switch (red). Check micro switch. Check cable connections. Board is defect. Appliance does not start or stopps during operation Check electricity supply. Check main switch. Check cable connections. Check board. Check pressure switch. Switch off by overcurrent release.
Troubleshooting Malfunction Cause of malfunction / Trouble shoooting Solenoid valve on the fuel pump does not open Test: Pressure switch (black) Check pressure switch (black). Solenoid valve is defect or dirty. Bridge in terminal box between terminal 3 +4 Test: Connect solenoid valve 230 V externally Clean filter, clean supply line, clean fuel pump. Setting is wrong. Clean fuel nozzle, or replace it. Oil pressure on the fuel pump is too low too high Ignition does not function Check ignition cable.
Master switch Excess current actuator 15 A braun = brun rot = rouge schwarz = noir A.C.
Master switch Ord.-No: 44.
Complete Assembly 30
Spare parts list KRÄNZLE therm C Complete Assembly Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Fahrgestell Achse Rad d250 Federstecker Radkappe Schraube M6x35 DIN6912 Wasserkasten Schraube M6x16 DIN912 Tankdeckel mit Pos. 10 O-Ring 70 x 5 Brennstofftank Haube hinten Schraube M8x12 DIN7985 Haube vorn Kaminblende Schubbügel Köchertopf Lanzenhalter Lanzenständer Schraube M6x12 Qty. 1 4 4 4 4 8 1 3 1 1 1 1 6 1 1 1 1 2 1 2 Order No. No. Description 44.800 44.820 46.010 40.115 1 46.
Electronics switchbox 32
Spare parts list KRÄNZLE therm C Electronics switchbox Description 1 2.1 2.2 2.3 Elektrokasten 1 Cover for electr. box therm C 11/130 1 Cover for electr. box therm C 13/180 1 Cover for electr.
Water supply and brake 34 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wassertank Deckel Wassertank Schraube 3,9 x 13 Schwimmerventil Moosgummidichtung Mutter R3/4“ Kunststoffschraube 5x14 Scheibe 5,3 DIN9021 Zugfeder Deckel Bremse Hebel Bremse Sternschraube M8 Innensechskantschraube M4x10 Schelle Bolzen für Bremse HD-Schlauch Wasserausgang Haltescheibe Ausgangsteil R1/4“ x ST30 Schraube DIN912 M5x12 Zahnscheibe 5,1 Brake compl. Pos. 6-14 Qty.
Fuel supply No. Description Qty.
Combustion chamber 36
Kränzle therm C Spare parts list KRÄNZLE therm Combustion chamber No.
Combustion chamber 38
Kränzle therm C Spare parts list KRÄNZLE therm Combustion chamber No. Description Qty. 1 3 4 5 6 7 7.1 8 9.1 9.2 10 11 12 13 15 16 19 20 21 22 25 26 27 28 29 30 31 Außenmantel mit Zugbolzen 1 Innenmantel mit Bodenplatte 1 Deckel Düsenstock 1 Innendeckel mit Kamin und Flammrohr 1 Außendeckel 1 Brennstoffdüse 60° B 1,35 gph (C11/130) 1 Brennstoffdüse 60° B 1,5 gph (C13/180; C15/150) 1 Blockelektrode 1 Düsenstock Ø 22 mm, 4 Schlitze (C11/130) 1 Düsenstock Ø 25 mm, 6 Schl.
Unloader and pressure switch 40
Kränzle therm C No. Description Qty. 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 51 52 53 54 55 56 57 58 59 60 60.1 61 62 63 64 64.1 65 66 66.
Safety valve for heating coil Safety valve for heating coil (Adjustment must be approx. 15% above the operating pressure) 42 No.
Valve housing No. Description Qty. 1 2 3 4 5 5.
Pump 44
Kränzle therm C 11/130 Spare parts list KRÄNZLE therm C 11/130 Pump No.
Pump 46
Kränzle therm C 13/180; 15/150 Spare parts list KRÄNZLE therm C 13/180; 15/150 Pump No. Description 1 4 5 6 7 8 9 10 11.1 11.
Pump motor No. Description 1.1 1.2 2 3.1 3.2 4 5 10 11 12 13 14 15 19 20 22 Stator BG100 2,3kW 230V / 50Hz Stator 100 4,8 kW 400V / 50Hz A-Lager Flansch Rotor BG100 230V / 50Hz Rotor BG100 400V / 50Hz Lüfterrad BG100 Lüfterhaube BG 100 Schrägkugellager 7306 Öldichtung 35 x 47 x 7 Passfeder 8 x 7 x 28 Kugellager 6206 - 2Z Innensechskantschraube M 6 x 30 Toleranzhülse Schraube M 4 x 12 Schelle für Lüfterrad BG112 Erdungsschraube kpl. Motor compl. 2.3 kW 230V / 50Hz Motor compl. 4.
Terminal box No. Description 1 2 3 4 5 6 7 7.1 8 9 10 11 12 13 Klemmkasten Deckel Klemmkasten Dichtung Deckel Schraube 5,0 x 14 Kunststoffschraube 3,5 x 20 Lüsterklemme 5-pol. PG9-Verschraubung (C 13/180; C 15/150) PG9-Verschlusstopfen (C11/130) PG9-Gegenmutter PG16-Verschraubung PG16-Gegenmutter Kondensator (C11/130) Flachdichtung Schraube M 4 x 12 Terminal box compl. 2.3 kW 230V / 50Hz Terminal box compl. 4.8 kW, 3~ 400V / 50Hz Qty. 1 1 1 3 2 1 1 1 1 1 1 1 1 4 Order No. 44.814 44.815 44.816 43.
Hose drum (Special accessory) Upgrade kit: 44.
Spare parts list KRÄNZLE therm Hose drum Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 25 27 28 33 34 Seitenschale Schlauchführung Seitenschale Wasserführung Trommel Unterteil Trommel Oberteil Innensechskantschraube M 4 x 25 Lagerklotz mit Bremse Lagerklotz links Klemmstück Kunststoffschraube 5,0 x 20 Antriebswelle Welle Wasserführung Elastic-Stop-Mutter M 4 Handkurbel klappbar Verriegelungsbolzen Scheibe MS 16 x 24 x 2 Wellensicherungsring 22 mm Wellensicherungsring 16 mm Parbaks 16 m
Gun 52 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 51 52 53 54 54.1 Ventilkörper mit Handgriff Schutzhülse Abdeckschutz Betätigungshebel Sicherungshebel Abschlußschraube M 16 x1 Stopfen Gewindeführungshülse R 1/4" AG Aufsteuerbolzen Stift Lagernadel Edelstahlfeder Edelstahlkugel Edelstahlsitz O-Ring 11 x 1,44 O-Ring 3,3 x 2,4 Blechschraube 3,9 x 8 Druckstück Rohr kunststoffumspritzt bds.
Water intake filter EEEEEE No. Description 1 2 3 4 5 6 7 8 9 10 11 Filtergrundkörper Filterbecher Siebkörper Gummidichtung Gummidichtung 3/4" Eingangsteil beids. 3/4" AG Anschlußteil O-Ring 14 x 2 Tülle O-Ring 13 x 2,6 Überwurfmutter Filter complete Pos. 1 - 11 Qty. Order No. 1 1 1 1 2 1 1 1 1 1 1 13.301 13.302 13.304 13.303 41.047 1 13.305 13.306 47 474747 43.445 13.307 13.272 41.047 13.
Pipeline plan Heating chamber Detergent High pressure connection Water inlet Safety valve, number 5 must be set approx.
High-pressure-cleaners Hochdruckreiniger Nettoyeurs À Haute Pression I. Kränzle GmbH Elpke 97 .
Inspection sheet Customer:____________________ Mixing unit: MEKU Number of slots: ________ Bore diam.
Kränzle therm C ________ Fuel shortage switch checked: Thermostat function checked Burner function checked: Water temperature reached: Fuel pressure: Measured smoke spot number: 70 72 74 76 78 80 82 84 86 88 90 8 8,5 9 9,5 10 10,5 11 11,5 12 0 1 2 °C bar 3 Result of flue gas analysis: Safety equipment sealed with lacquer: The appliance fulfills all requirements according to this inspection sheet Name of inspector:_____________________ Date: _____________________ Signature: __________________
Inspection report for HP cleaners Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Owner: _____________________ Type: therm C _____ Built: ________ Address: _____________________ Serial no.: _______________________ _____________________ Rep.-order-no.
Inspection report for HP cleaners Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Owner: _____________________ Type: therm C _____ Built: ________ Address: _____________________ Serial no.: _______________________ _____________________ Rep.-order-no.
Order No.: 30.700 1 Reprint only allowed with the authorization of As date of 24. 09. 2004 .
