CP932 Manual ID: 30048, Rev. Index 01 June 22, 2005 30048.01.UG.VC.050622/191301 User Guide The product described in this manual is in compliance with all applied CE standards.
Preface CP932 Revision History Publication Title: CP932 Gigabit Ethernet Switch ID Number: 30048 Rev. Index Initial Issue Date of Issue Jun 22, 2005 Imprint Kontron Modular Computers GmbH may be contacted via the following: MAILING ADDRESS TELEPHONE AND E-MAIL Kontron Modular Computers GmbH Sudetenstraße 7 D - 87600 Kaufbeuren Germany +49 (0) 800-SALESKONTRON sales@kontron.com For further information about other Kontron Modular Computers products, please visit our Internet web site: www.kontron.
CP932 Preface Table of Contents Revision History ........................................................................................................ ii Imprint ....................................................................................................................... ii Copyright ................................................................................................................... ii Table of Contents ...........................................................................
Preface CP932 Chapter Functional Description ................................................................................ 2 - 3 2.1 General Information ............................................................................... 2 - 3 2.2 Gigabit Ethernet Switch Controller ......................................................... 2 - 3 PRELIMINARY 2.2.1 Thermal Aspects ........................................................................... 2 - 4 2.3 Gigabit Ethernet PHY ...............
CP932 Preface 5.4.2 Voltage Sequencing Requirements .............................................. 5 - 5 5.4.3 Rise Time Diagram ....................................................................... 5 - 5 5.4.4 Recommended Operating Conditions ........................................... 5 - 6 5.4.5 Supply Voltage Regulation ........................................................... 5 - 6 Power Consumption of the CP932 ........................................................ 5 - 7 30048.01.UG.
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CP932 Preface CP932 Variant Overview .......................................................................... 1 - 4 1-2 CP932 Main Specifications ...................................................................... 1 - 9 1-3 Applied Standards .................................................................................. 1 - 10 1-4 Related Publications ..............................................................................
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CP932 Preface CP932 Functional Block Diagram ............................................................ 1 - 6 1-2 CP932 Front Panel ................................................................................. 1 - 7 1-3 Board Layout of the Five-Channel Variant ............................................... 1 - 8 1-4 Board Layout of the Six-Channel Variant ................................................. 1 - 8 2-1 Onboard LEDs D10, D11 and D12 ...............................................
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CP932 Preface Proprietary Note This document contains information proprietary to Kontron Modular Computers GmbH. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron Modular Computers GmbH or one of its authorized agents. The information contained in this document is, to the best of our knowledge, entirely correct.
Preface CP932 Explanation of Symbols CE Conformity This symbol indicates that the product described in this manual is in compliance with all applied CE standards. Please refer also to the section “Applied Standards” in this manual. Caution, Electric Shock! This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them.
CP932 Preface For Your Safety Your new Kontron product was developed and tested carefully to provide all features necessary to ensure its compliance with electrical safety requirements. It was also designed for a long fault-free life. However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation.
Preface CP932 General Instructions on Usage • • • • 30048.01.UG.VC.050622/191301 PRELIMINARY • In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron Modular Computers GmbH and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.
CP932 Preface Two Year Warranty Kontron Modular Computers GmbH grants the original purchaser of Kontron’s products a TWO as described in the following. However, no other warranties that may be granted or implied by anyone on behalf of Kontron are valid unless the consumer has the express written consent of Kontron Modular Computers GmbH.
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Introduction Chapter 1 30048.01.UG.VC.050622/191301 Introduction ID 30048, Rev.
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CP932 Introduction 1. Introduction 1.1 System Overview Many system-relevant CompactPCI features that are specific to Kontron Modular Computers CompactPCI systems may be found described in the Kontron CompactPCI System Manual. Due to its size, this manual cannot be downloaded via the internet. Please refer to the section “Related Publications” at the end of this chapter for the relevant ordering information. The CompactPCI System Manual includes the following information: 30048.01.UG.VC.
Introduction CP932 1.2 Board Overview 1.2.1 Board Introduction The function of the CP932 is to connect up to five different Gigabit Ethernet-enabled devices with each other. The major component involved in this process is the high-performance, fiveport Gigabit Ethernet switch controller for the five-channel variant, and the eight-port Gigabit Ethernet switch controller for the six-channel variant. The controllers provide full support for 10Base-T, 100Base-TX, and 1000Base-T via all available ports.
CP932 1.2.
Introduction 1.3 CP932 Board Diagrams The following diagrams provide additional information concerning board functionality and component layout. 1.3.1 Functional Block Diagram Eth. 5 (RGMII) 10/100/1000MBit/s Ethernet Switch BCM5388/BCM5385 2.5V 1.2V 1.2V Gigabit PHY BCM5461S Eth. 5 (MDI) Magnetics RJ45 with LEDs RJ45 with LEDs Magnetics Eth. 4 (MDI) RJ45 with LEDs Magnetics Eth. 3 (MDI) RJ45 with LEDs Magnetics Eth. 2 (MDI) RJ45 Magnetics Eth.
CP932 1.3.2 Introduction Front Panel Figure 1-2: CP932 Front Panel LEGEND: CP 932 ACT LED (Green) • ACT ON: • ACT OFF: • ACT BLINKING: Ethernet Link No Ethernet Link Ethernet Activity SPEED LED (Green/Yellow) 30048.01.UG.VC.050622/191301 PRELIMINARY • SPEED ON (green): 100 Mbit • SPEED ON (yellow): 1000 Mbit • SPEED OFF: 10 Mbit ID 30048, Rev.
Introduction 1.3.3 CP932 Board Layout Figure 1-3: Board Layout of the Five-Channel Variant MAGNETICS GbE Switch Conroller J2 PHY1 J1 J5 Figure 1-4: Board Layout of the Six-Channel Variant MAGNETICS GbE Switch Conroller J4A to J4D PHY1 PHY2 PCI GbE Controller J1 J5 MAGNETICS Page 1 - 8 D10 © 2005 Kontron Modular Computers GmbH D12 D11 ID 30048, Rev. 01 30048.01.UG.VC.
CP932 1.4 Introduction Technical Specifications GROUP TYPE DESCRIPTION BCM5385 / BCM5388 Gigabit Ethernet Switch Controller from Broadcom On the five-channel variant: Broadcom BCM5385 high-performance, five-port Gigabit Ethernet switch controller with • Four integrated PHYs, and • One RGMII interface in 324-pin FBGA package.
Introduction CP932 Table 1-2: CP932 Main Specifications (Continued) GROUP TYPE DESCRIPTION Jumpers No jumpers must be set. The CP932 is a Plug&PLay card. Power Requirements Board power supply: 5 V ±5% Power Consumption See Table 5-4 for details. Temperature Range Operational: 0ºC to +70ºC Storage: -40°C to +90ºC Humidity 93% at 40°C, non-condensing Dimensions 100mm x 160mm single-height Eurocard Board Weight Five-channel variant: 173 grams, with heat sink General 1.
Functional Description Chapter 2 30048.01.UG.VC.050622/191301 Functional Description ID 30048, Rev.
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CP932 2. Functional Description Functional Description The following chapters present more detailed, board level information about the CP932 Gigabit Ethernet switch whereby the board components and their basic functionality are discussed in general. 2.
Functional Description CP932 These devices contain four full-duplex 10/100/1000BASE-T transceivers, each of which performs all of the physical layer interface functions for 10BASE-T Ethernet, 100BASE-TX, and 1000BASE-T Ethernet. On the Broadcom BCM5388 switch controller, the remaining four ports feature a standard RGMII interface to allow connection to the external 10/100/1000 Mbit/s PHY transceivers.
CP932 2.4 Functional Description PCI Gigabit Ethernet Controller (Integrated NIC) The six-channel variant of the CP932 provides one onboard NIC Gigabit Ethernet channel used with the Intel 82541PI PCI Gigabit Ethernet controller. This chip provides, on the one hand, a PCI interface communicating with the host over the CompactPCI backplane and, on the other hand, a ready-to-use Gigabit Ethernet channel on copper PHY level.
Functional Description CP932 2.5 Board Interfaces 2.5.1 Gigabit Ethernet Interfaces The Ethernet wire cabling interface is implemented using five 8-pin, female, RJ45 connectors. Connectors J4A - J4D are implemented as channels 1 - 4, and connector J5 is implemented as channel 5. As the Gigabit Ethernet controller is able to automatically detect the cabling configuration and Ethernet standard in use, the pinout of the individual connectors is a function of the implementation.
CP932 Functional Description RJ45 Connector J4A - J4D and J5 Pinouts The following table indicates the pinout of the J4A - J4D and J5 connectors.
Functional Description 2.5.2 CP932 CompactPCI Interface The CP932 is equipped with one 2 mm x 2 mm pitch, 32-bit, female, CompactPCI connector, J1, with support for PCI bus signals, arbitration, clock and power. The CP932 is designed for a CompactPCI bus architecture. The CompactPCI standard is electrically identical to the PCI local bus. However, these systems are enhanced to operate in rugged industrial environments and to support multiple slots.
CP932 Functional Description Warning! Either the CompactPCI connector or the ATX power connector may be used at the same time. Failure to comply with the above may result in damage to your board. 2.5.3 ATX Power Interface The 4-pin ATX power connector is only available on the five-channel variant of the CP932 and is used for connecting the ATX power supply to the CP932. This connector may only be used if the CompactPCI connector, J1, is not connected to the power supply.
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Installation Chapter 3 30048.01.UG.VC.050622/191301 Installation ID 30048, Rev.
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CP932 3. Installation Installation The CP932 has been designed for easy installation. However, the following standard precautions, installation procedures, and general information must be observed to ensure proper installation and to preclude damage to the board or injury to personnel. 3.1 Hardware Installation The product described in this manual can be installed in any available 3U slot of a CompactPCI system except for the system master slot.
Installation 3.1.2 CP932 Installation Procedures To install the board proceed as follows: 1. Ensure that the safety requirements indicated above are observed. Warning! Failure to comply with the instruction below may cause damage to the board or result in improper system operation. 1. Prior to installation of the board disengage the insertion/extraction handle by first unlocking the handle and pressing it down. 2.
Configuration Chapter 4 30048.01.UG.VC.050622/191301 Configuration ID 30048, Rev.
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CP932 4. Configuration Configuration 30048.01.UG.VC.050622/191301 PRELIMINARY The CP932 is designed for plug-and-play operation, and, as such, it does not have any user configurable board settings which are required for operation. ID 30048, Rev.
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Power Considerations Chapter 61 30048.01.UG.VC.050622/191301 Power Considerations ID 30048, Rev.
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CP932 Power Considerations 5. Power Considerations 5.1 System Power The considerations presented in the ensuing sections must be taken into account by system integrators when specifying the CP932 system environment. 5.2 CP932 Voltage Ranges The table below indicates the absolute maximum input voltage ratings that must not be exceeded. Power supplies to be used with the CP932 should be carefully tested to ensure compliance with these ratings.
Power Considerations 5.4 CP932 Power Supply Units Power supplies for the CP932 must be specified with enough reserve for the remaining system consumption. In order to guarantee a stable functionality of the system, it is recommended to provide more power than the system requires. An industrial power supply unit should be able to provide at least twice as much power as the entire system requires.
CP932 5.4.1 Power Considerations Voltage Ramp Power supplies must comply with the following guidelines, in order to be used with the CP932. • Beginning at 10% of the nominal output voltage, the voltage must rise within > 0.1 ms to < 20 ms to the specified regulation range of the voltage. Typically: > 5 ms to < 15 ms. • There must be a smooth and continuous ramp of each DC output voltage from 10% to 90% of the regulation band.
Power Considerations 5.4.4 CP932 Recommended Operating Conditions The tolerance of the voltage lines is described in the CompactPCI specification (PICMG 2.0 R3.0).The recommended measurement point for the voltage is the CompactPCI connector on the CP932. The output voltage overshoot generated during the application (load changes) or during the removal of the input voltage must be less than 5% of the nominal value. No voltage of reverse polarity may be present on any output during turn-on or turn-off.
CP932 5.5 Power Considerations Power Consumption of the CP932 Table 5-4: Power Consumption of the CP932 POWER CONSUMPTION (typical) CP932 VARIANT OPERATIONAL CONFIGURATION NO LINK 10 MBit/s 100 MBit/s 1000 MBit/s five-channel variant 1.6W 1.3W 1.9W 4.6W six-channel variant 3.7W 3.4W 4.0W 6.7W The values were measured at a nominal voltage of 5V with all available front panel channels operating at the specified speed. 30048.01.UG.VC.
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