Non-contact 3D Digitizer / Instruction Manual Read and understand all instructions before using.
Safety Symbols The following symbols are used in this manual to prevent accidents which may occur as a result of incorrect use of the instrument. Denotes a sentence regarding a safety warning or note. Read the sentence carefully to ensure safe and correct use. Denotes a prohibited operation. The operation must never been performed. Denotes an instruction. The instruction must be strictly adhered to. Denotes an instruction. Disconnect the AC adapter from the AC outlet. Denotes a prohibited operation.
Safety Precautions When using this handware, the following points must be strictly observed to ensure correct and safe use. After you have read this manual, keep it in a safe place where it can be referred to anytime a question arises. WARNING (Failure to adhere to the following points may result in death or serious injury.) Do not use the RANGE7/5 in places where flammable or combustible gases (gasoline etc.) are present. Doing so may cause fire.
Foreword About the packing materials contained in your product package • • Please ensure that you carefully keep the packing materials (corrugated cardboard, cushion materials, and plastic bags) contained in your product package. The RANGE7/5 is a precision measuring instrument. If you transport the RANGE7/5 to our factory for the purpose of maintenance (repair, etc.), you should use the packing materials contained in the product package in order to minimize impact and shock during transportation.
Laser Label Indication Warning and instruction labels about the laser RANGE7/5 Other warning label 3
About this Manual (Contents) This instruction manual provides the following contents about preparations for use of the RANGE7/5. • Precautions for Use • Part Names and Functions • System Configuration and Accessories • Setup Procedure for Measurement with the RANGE7/5 • RANGE7/5 Measuring Steps (Images) • Measuring Principle of the RANGE7/5 • RANGE7/5 Specifications and Accessories In this manual, illustrations of RANGE7 are used. The product name printed on the front side of RANGE5 is different.
About the RANGE7/5 n System Diagram AC adapter Standard accessories Optional accessories KONICA MINOLTA RANGE7 Light-receiving lens (TELE, WIDE) Marker sheet trial pack RA-A104 AC power cord (T, W markers: 500 pcs each) Calibration chart RA-105 Calibration sheet RA-A107 3D data processing software RANGE VIEWER Calibration base RA-A106 USB Cable (5m) IF-A22 : Europe only (3m) IF-A18 Personal computer (Commercially available) Reverse engineering /inspection software Rapidform® XOV TM
Standard accessories Optional accessories AC adapter KONICA MINOLTA RANGE5 Marker sheet trial pack RA-A108 AC power cord (Marker: 500 pcs) Calibration chart RA-A105 Calibration sheet RA-A107 Tripod set RA-A121 Calibration base RA-A106 3D data processing software RANGE VIEWER USB Cable (5m) IF-A22 : Europe only (3m) IF-A18 Personal computer (Commercially available) Platform set for Tripod RA-A151 Reverse engineering /inspection software Rapidform® XOV TM / XORTM Measuring Stand Set
n Names of Parts and Functions 1) Carrying handle 3) Laser-emitting Window WARNING 2) Light-Receiving Lens A laser beam is emitted from this port. Do not stare directly into the laser beam. 4) Laser shutter 6) Platform mounting screw hole 5) Rubber sole 7) Power switch 8) AC adapter terminal Laser Label Indication (page 3) 9) USB port (Type B) 1) Carrying handle 2) Light-receiving lens Used to lift or carry the RANGE7/5. (Be sure to hold the RANGE7/5 body with both hands.
n Dimensions 111 (Unit: mm) 248 141 199.6 48.3 9.1 ø15 20.8 387.9 ø 35 ø61.5 197.7 ø66 57.7 ø74.7 57.7 55 ° 189.6 9 292.
Installation and Setup n Installation This section describes the RANGE7/5 installation procedures and precautions for installation.
3) Installation using the measuring stand set (under optional accessories) Mount the RANGE7/5 to the measuring stand platform (under optional accessories). NOTE • Before mounting the RANGE7/5, make sure that the measuring stand platform is properly mounted to the measuring stand. *F or the procedure on how to mount the measuring stand platform to the measuring stand, refer to the instruction manual for the measuring stand set.
n Setup To execute measurement using the RANGE7, mount an optimum lens depending on the measuring target size and the measuring distance, and install the RANGE7 at an optimum position relative to the measuring target. (No replacement lens for RANGE5.) The following is an example of the ordinary RANGE7/5 setup using the tripod setting (under optional accessories).
This section describes the procedure for installing the RANGE7/5 properly, and completing the preparations for measurement. Make preparations according to the following procedures: 1) Installing the RANGE7/5. 2) Set the RANGE7/5 at a position relative to the proper target, and mount the lens suitable in question as the target of measure. (No replacement lens for RANGE5.) 3) Connect the AC adaptor to the RANGE7/5. 4) Connect the RANGE7/5 to a PC.
Changing of Lens (RANGE7 only) Set the RANGE7 at a position proper to the measuring target, and exchange the lens for an optimum one, depending on the measuring target size and the distance between the RANGE7 and the measuring target. NOTE When changing the lens, confirm that the lens number is the same number as the RANGE7 body. Memo RANGE7 needs to warm up for about 20 minutes after being switched ON.
3) Connecting the AC adaptor 1) Connect the AC cable to the AC adaptor for the RANGE7/5. 2) Insert the AC adaptor plug of the dedicated AC adaptor (AC-A324) to the AC adaptor connection terminal on the right of the RANGE7/5 rear panel. 3) Insert the AC cable plug connected to the AC adaptor to a 100 V AC main outlet. NOTE Insert the plug securely to the innermost position.
5) Turning power on/off 1) Push the white power button in the upper right part of the rear panel of the RANGE7/5. A short beep sounds, the power is switched on, and the power button is lit yellow-green. Power button 2) Warming-up of the RANGE7/5 starts when the laser shutter is opened. Memo • RANGE7/5 needs to warm up for about 20 minutes after being switched ON. • While the RANGE7/5 is warming up, a message that the RANGE7/5 is now warming up will appear on the screen of RANGE VIEWER software.
n About Field Calibration The figure below shows an example of setting up the RANGE7/5 for calibration using the Calibration Set. Enough space is needed to spread out the sheet. 1280×430 mm Set the calibration chart in the position RANGE7/5 Calibration chart marked on the sheet for the lens being used. Calibration base Memo For RANGE5, place in the position off the WIDE lens. Calibration sheet Do not touch the front side of the chart with bare hands.
Measuring Steps (Images) n Installation and Measurement (Image) Example of installation on Measuring Stand Set RA-A200 (optional accessory) Example of installation on Tripod Set RA-A121 (optional accessory) 17
n Shooting and Focusing (Image) n Scanning (Image) 18
Troubleshooting If you have some problems when using the RANGE7/5, please refer to the following table to check on the situation. The RANGE7/5 operation is controlled by the 3D processing software “RANGE VIEWER”. The RANGE VIEWER monitors the RANGE7/5 condition, and displays the appropriate messages. Please also refer to the “Error Message” section in the RANGE VIEWER Reference Manual. Symptoms Power is not turned ON.
Other Information n Measuring Principles The RANGE7/5 uses the light sectioning method to emit a horizontal stripe light through a cylindrical lens to the object. The reflected light from the object is received by the CMOS sensor, and then converted by triangulation into distance information.This process is repeated by scanning the stripe light vertically on the object surface using a Galvano mirror, to obtain a 3D image data of the object.
n Specifications MODEL NAME KONICA MINOLTA RANGE7 Measuring Method Triangulation by light sectioning method Light-Source Semiconductor laser λ = 660 nm Laser Classification Class 2 (IEC60825-1 edition2) Sensor Name CMOS Photo diode Pixel 1.
MODEL NAME KONICA MINOLTA RANGE5 Measuring Method Triangulation by light sectioning method Light-Source Semiconductor laser λ = 660 nm Laser Classification Class 2 (IEC60825-1 edition2) Sensor Name CMOS Photo diode Pixel 1.31 Mega Pixel (1280 x 1024) Measuring Distance (mm) 450 to 800 (Distance from Light-Receiving Lens *1) Distance MultiFocus X-Y size mode Z Disabled Measuring Meas. pitch of X-Y Range Distance (mm) MultiFocus X-Y size mode Z Enabled Meas.
9222-A0V8-49 ©2009-2012 KONICA MINOLTA OPTICS, INC.
