FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 Pi4700e SERVICE MANUAL Copyright 2003 MINOLTA Co., Ltd. Printed in Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information. MINOLTA Co., Ltd.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 CONTENTS GENERAL, MECHANICAL/ELECTRICAL 1. SPECIFICATION ............................................................................................. M-1 1-1. Controller Specifications .......................................................................... M-1 1-2. Supporting Client Specifications .............................................................. M-3 (1) IBM PC and Compatible Computers ...........................................
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 (1) Checking cable and connector for connection ................................. T-5 (2) Checking LEDs on the NIC Board ................................................... T-5 4. CONTROLLER WIRING DIAGRAM ................................................................ T-6 5. MAIN BOARD COMPONENT LAYOUT .......................................................... T-7 6. Controller Firmware Update Instructions .....................................
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 1. 1-1. SPECIFICATION Controller Specifications Type : Printer controller built into copier Print Speed : Determined by the specification of the digital copier. Printer Language : PCL5e PCL6 PostScript 3 Emulation CPU : IBM PowerPC 740 (200 MHz) ASIC : IBM printer ASIC ROM : Capacity: 8 MB, Flash ROM (including alphabet fonts and PCL/PS program) RAM : Standard 32 MB (On Board) (expandable up to 160 MB) HDD : 2.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 Standard Accessories : PCL6 Printer Driver • Windows 95 • Windows 98/Me • Windows NT4.0 • Windows 2000/XP PS Printer Driver • Windows 95/98/Me • Windows NT4.0 • Windows 2000/XP • PPD file for Macintosh • PPD Plugin for Mac OS X Linux Utility • Redhat Ver. 6.1, 6.2 • Suse Ver. 6.3, 6.4 • Turbo Ver. 4.0, 6.0 • Open Ver. 2.3, 2.4 Font Manager Ver. 2.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 1-2. (1) Supporting Client Specifications IBM PC and Compatible Computers CPU : Pentium or more Memory : 64 MB or more OS : U.S. version Windows 95/98/Me/NT4.0/2000/XP Redhat Linux Ver. 6.1, 6.2 Suse Linux Ver. 6.3, 6.4 Open Linux Ver. 2.3, 2.4 Turbo Linux Ver. 4.0, 6.0 Miscellaneous : Should have sufficient memory and resources in the above Windows and other applications used.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 3.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 4. SYSTEM CONFIGURATION • Controller System Configuration PC Windows 95/98/Me/2000/ XP Windows NT4.0 Apple Macintosh PCL6 Print Drive PS Print Drive PPD File PS Print Drive Ethernet Centronics PJL NIC Board (Netsilicon.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 5. CONTROLLER START-UP • Turning ON the power switch of the copier with the controller power cable connected to the copier lets the controller perform the start-up procedures. 1. 2. 3. 4. 5. 6. 7. 8. Power-ON reset Initializes the processor and memory controller. Memory clear (areas required for boot and the dual port RAM for engine I/F) Copies boot loader to RAM. Initializes I/O (Flash Rom and serial port).
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 6. LEDs and DIP SWITCHES 6-1. LEDs on the Main Board • Each of the LEDs on the Main Board turns ON to indicate the following state of the controller.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 6-2. DIP Switches on the Main Board • DIP switch keys are flipped to the ON and OFF positions to set different states as detailed below when the copier is turned ON. DIPSW2 DIPSW3 DIPSW1 DIPSW4 4692M503AA Purpose DIPSW1 DIPSW2 DIPSW3 DIPSW4 Controller diagnostics 1 OFF ON OFF OFF Controller diagnostics 2 OFF OFF ON OFF To return controller NVRAM to the factory settings.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 7. 7-1. (1) NIC BOARD (OPTION) Display of LEDs on the NIC Board NIC Board Amber LED 4668M004AC Green LED (2) Normal Operating States Green LED Amber LED Self-test being carried out when the printer is turned ON. Operation ● ❍ NIC is operating properly while the printer awaits a print job. ● ❍ ❍ At the end of printer self-test ❍ Printer initialization sequence is completed. A network print job is received.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 7-2. Jumpers on the NIC Board CS1 JP2 CS2 ON OP7 ON OP5 T.B. OP4 P.A. OP3 FACT 10/100 BaseT OP2 BYPASS OP6 TEST OP1 4668M502CA NOTE • Never change the positions of pins shown in black in the above figures (initial settings).
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 1. 1-1. DISASSEMBLY/REASSEMBLY Remove from the Copier NOTE • Whenever attempting to remove the controller from the copier, be sure to unplug the power cord the copier. 1. Remove nine screws and the Rear Cover. NOTE • The type of the screw on the lower right corner is different from the others. 4002U036AA 2. Remove seven screws and the Left Cover.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 3. Remove thirteen screws and the exterior cover. 4692U013AB NOTE • Pressing the controller in the direction shown by the arrow, install it so that gasket of the cover is folded inside. Gasket 4692U030AA 4692U028AB 4. Unplug the power connector.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 5. Remove four screws, unplug one connector, and remove the controller. 4692D501AA 4692U012AB NOTE • Install the controller according to the procedure. 1. Plug in the connector. 2. Pressing the controller in the direction shown by the arrow, secure it in position.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 1-2. Removal and Replacement of a DIMM 1. Remove the exterior cover. 2. Disengage the removal levers on both sides. 3. Pull the DIMM straight upward. NOTES • A DIMM has a unique orientation at installation. Note that the cutout in the DIMM is located as illustrated bellow. • Be sure to insert the board until it locks into position. • Static electricity can destroy electronic components.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 1-4. Removal of the HDD (Option) 1. Remove the exterior cover. 2. Remove four screws and the HDD mounting bracket. 3. Unplug the connector from the Main Board. 4692U011AB 4. Remove four screws and the HDD. 5. Remove the HDD cable. 4692D505AA NOTE • When plugging in the HDD cable, its left edge should be flush with the left edge of the mating connector and there are four pins which have no mating parts on the right-hand side.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 1-5. 1. 2. 3. 4. Removal of the Main Board Remove the exterior cover. Remove the HDD. Remove the NIC Board. Unplug the power connector. 4692U010AA 5. Remove eight screws, unplug one connector, and the Main Board.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 1-6. Checking of the optional memory installation NOTE • If the 32 MB Memory is installed in the copier, “64 M” is shown in the left column. If “64 M” is not shown on the screen, install the 32 MB Memory to the copier. 1. Select “Tech. Rep. Mode” → “Function”→ “Image Memory”→ “Opt. Mem. Check”. 2. Confirm the indication in the left column on the Opt. Mem. Check screen. 1-7. Mode Setting 1. Call the Tech. Rep. Mode to the screen.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 1. 1-1. INTRODUCTION General Precautions • When replacing a part or plugging or in unplugging a connector, always make sure that the power cord of the copier has been unplugged. • Never create a closed circuit across connector pins except those specified in the text and on the printed circuit. • When energizing the controller with its cover removed, use utmost care not to touch a board or any other component inside it.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 2. STATUS CODES • If the controller is ready to communicate, it notifies the copier of the code (18XX). Code Description Action 18A0 NVRAM error: • A fault is found in retention of the setting values stored in the controller NVRAM. ✽ Reset • A mismatch is detected in version numbers. • Factory settings are recovered through DIP switch setting. 18A1 NIC error: NIC initialization has failed.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 18C2 Scan job Controller internal processing error: ✽ Reset 10 min. later or at the start of the next scan job. — 18D0 Hard disk being formatted: Hard disk is formatted if the controller determines that the mounted disk is yet to be formatted upon startup or when a request is made from utility. ✽ Reset when formatting is completed. — 18D1 Hard disk formatting error: Formatting of hard disk has failed.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 3. REMEDIAL PROCEDURES • The basic repair procedure for the controller is to replace the defective PC board or other unit with a new one. • First, identify the faulty symptom and replace the defective part to restore the controller to the normal operating condition. 3-1. Step 1 2 3 4 (1) Printing is Not Possible Via Parallel Port Check Result Check the printer cable for proper connection.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 (3) Checking controller connector (J2) for proper connection to Image Processing Board • The Main Board should be properly connected to the Image Processing Board of the machine. (☞ T-6) (4) Checking DIP switch settings and connectors on Main Board • Check that DIP SW1 to SW4 are all OFF. (☞ M-8) • Check that DIMM is properly inserted into the socket. (☞ D-4) 3-2.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 CONTROLLER WIRING DIAGRAM J2 100 1 DIMM RAM (168-pin) J4 1 1 44 44 Controller Main Board J5 1 Option: HDD 60 60 36 GND DC5 V DC3.3 V GND Option: NIC Board J11 1 J9 1 J3 G Y Y G 6 5 4 3 2 1 DC5 V GND 7 6 5 4 3 2 1 DC3.3 V GND 4.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 5.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 6. Controller Firmware Update Instructions 1. Prepare a computer of which operating system is either one of Windows 95, 98, 2000 or NT4.0. 2. Connect the PC to the controller with a parallel cable and turn the main switch of the copier ON. (Before updating the firmware, be sure to print out the Configuration Page.) 3. Turn on the Copier power and wait at least 5 minutes. (It is necessary that the Pi4700e boot-up completely.) 4.
FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 FrameMaker Ver.5.5(PC) Pi5501 OPTION FOR Di450/Di550 01.03.16 Pi4700e SERVICE MANUAL Copyright 2003 MINOLTA Co., Ltd. Printed in Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information. MINOLTA Co., Ltd.
