Installation Guide

Table of Contents

TP-6906 4/16 Table of Contents 3

Product Identification Information 2.............................................................

Safety Precautions and Instructions 5.........................................................

Introduction 9...............................................................................

Service Assistance 10.........................................................................

Section 1 Installation Instructions 11..........................................................

1.1 Introduction 11...........................................................

1.2 Lifting Generator Set 12...................................................

1.3 Location and Mounting 14.................................................

1.3.1 Location Factors 14...............................................

1.3.2 Mounting Surface 14..............................................

1.3.3 Vibration Isolation 14..............................................

1.3.4 Prepare Site 15..................................................

1.3.5 Mount the Generator Set 15.......................................

1.4 Electrical System 16......................................................

1.4.1 Electrical Connections 17..........................................

1.4.2 Terminal Connector Torque 18.....................................

1.4.3 Ground and Neutral Connections 19................................

1.4.4 Battery Chargers 19..............................................

1.4.5 Power Supply 19.................................................

1.4.6 Connect AC and DC Wiring 20.....................................

1.4.7 Automatic Transfer Switch Connection 22............................

1.4.8 Communication Cable Specifications 25.............................

1.4.9 System Connections with Accessory Modules 26.....................

1.4.10 Other Accessories 28.............................................

1.5 Engine Starting Battery 29.................................................

1.6 Fuel System 30..........................................................

1.6.1 Fuel Lines 31....................................................

1.6.2 Gas Regulators 32................................................

1.6.3 Install and Connect Fuel Supply 32.................................

1.6.4 Fuel Conversion Procedures 33....................................

1.7 Cooling System 34.......................................................

1.8 Prestart Installation Check 35..............................................

1.9 Set Exerciser 36..........................................................

1.10 Operation Tests 36.......................................................

1.11 OnCue Plus Generator Management System 37..............................

Section 2 Accessories 39.....................................................................

2.1 Introduction 39...........................................................

2.2 Engine Heaters 39........................................................

2.2.1 Oil Pan Heaters 39...............................................

2.2.2 Block Heaters 39.................................................

2.3 Programmable Interface Module (PIM) 41...................................

2.3.1 PIM to Generator Set Connections 41...............................

2.3.2 PIM Inputs and Outputs 41........................................

2.4 Load Management 42.....................................................

2.4.1 Power Relay Module 42...........................................