Instructions / Assembly

5/12 November / 2006
6.4.- Follow steps 5.9 and 5.10.
7 .-TO REPLACE THE SWITCH ( 8 ) .
7.1.-Remove the switch box retaining screw ( 6 )
7.2.-Remove switch box ( 5 ) from handle tube ( 2 ) .
7.3.-Remove the switch cover screws ( 4 ) and open the cover ( 9 )
7.4.-The switch ( 8 ) is held in position by the switch box cover and can now be removed .
7.5.-Disconncetd switch ( 8 ) from line cord ( 18 ) and the motor ( 19 ) inserting a round pointed needle of 1.5 mm diameter
into the switch hole of each wire and pilling out the wire ,replace it with a new switch making sure that wires are replaced
on the same position as they were prior to removal .
7.6.-Place the switch on the box and replace the cover ( 9 ) ,the screws ( 4 ) and the knob ( 11 ) .
7.7.-Reassemble the switch on the box in the handle and secure with box retaining screw ( 6 ).
8 .-TO REPLACE A FAULTY BRUSH SPINDLE INSULATOR ( 96 A )
8.1.-Remove the spindle drive pin ( 96 D ) by driving it out with a cylindrical punch of suitable diameter and remove the pin
insulator ( 96 E )
8.2.-Remove the spindle cap insulator ( 96 A ) by pressing the tab ( 96 C ) and pulling the cap insulator out .
8.3.-Assemble the spindle insulator ( 96 A ) makes certain that the holes in the spindle ( 79 ) and the spindle insulator ( 96 A )
is aligned.
8.4.-Reassemble the brush drive pin so that equal it is exposed on either side of the spindle insulator ( 96 E ) .
9 .-TO REPLACE A MOTOR FRAME ( 88 OR A BASE PLATE ) ( 92 )
9.1.-Follow steps 1.1,1.2,1.3,3.2,32.3,3.5,3.6,3.7 and separate the base plate from the motor frame.
9.2.-Remove the screws ( 98 ) ,the washers ( 97 ) and the tray ( 95 ) .
9.3.-Base plate may now be replaced.
9.4.-To replace the motor frame ,follow steps 3.4,3.9,3.10,3.11.
9.5.-Remove four screws ( 64 ) and field supports ( 65-66 ) .
9.6.-Disconnect field wires from brush holder support ( 62 ) and remove it,
9.7.-Remove screws ( 68 ) and bearing clamps ( 69 ) .
9.8.-Remove push plates ( 73-74 ) and thrust balls ( 72 ) .
9.9.-Remove the field ( 67 ) and armature assembly ( 63 ) from the motor frame.
9.10.-The motor frame may now be replaced.
9.11.-For assembly of base plate ( 92 ) or motor frame ( 88 ) the steps are followed in reverse order.