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HTO-1103 FlexStat Firmware Flash Upgrade Kit 1 Installation Guide, Rev. N

Installation Guide

FlexStat Firmware Upgrade (and CO

Calibration Adapter) Kit

HTO-1103

Kit Identiﬁcation 1

HTO-1103 (formerly KMD-5699) 1

HTO-1104 1

Software and Firmware Installation 2

Connections 3

Updating the Firmware 5

Troubleshooting 6

Updating Nonreleased Firmware 7

Tips and Additional Information 7

Downloading New Firmware Versions 7

Deleting Old Firmware Versions 7

Custom Control Basic Issues 8

Calibration Adapters 8

Important Notices 8

Kit Identiﬁcation

HTO-1103 (formerly KMD-5699)

If you have a kit containing a BLUE integrated

programming pod and connector that plugs

directly into the back of the FlexStat (with a

pin extender for CO

model FlexStats), use the

instructions in THIS document to upgrade the

rmware in your FlexStat.

HTO-1104

If you have a kit containing a BLACK

“universal” programming pod with a

ribbon cable (and pin extender) that

plugs into the back of the FlexStat, see

the connection information in the

Firmware Upgrade Tool

instructions (905-019-

03). The HTO-1104 kit

also has several other

narrower ribbon cables

for other types of KMC

controllers.

NOTE: Orientation of

the ash port

connection

in either kit

depends on the

FlexStat model.

See Illustration

6 on page 4.

NOTE: Both kits also

include multiple

FlexStat backplates

(see Illustration 6

on page 4) and

a CO

calibration

tube adapter (see

Illustration 14 on

page 8).

NOTE: The KMD-5699 part

number was changed

to HTO-1103 in Aug.

2010.

Summary of content (8 pages)

PAGE 1
FlexStat Firmware Upgrade (and CO2 Calibration Adapter) Kit HTO-1103 Installation Guide Kit Identification NOTE: HTO-1103 (formerly KMD-5699) If you have a kit containing a BLUE integrated programming pod and connector that plugs directly into the back of the FlexStat (with a pin extender for CO2 model FlexStats), use the instructions in THIS document to upgrade the firmware in your FlexStat. The KMD-5699 part number was changed to HTO-1103 in Aug. 2010.
PAGE 2
Software and Firmware Installation NOTE: 2. From the Partner Portal web site, download the latest Firmware Upgrade Tool software, doubleclick the zipped file, extract/copy the files to a convenient place, and double-click the SETUP file. FlexStat firmware is upgraded using the (software) Firmware Upgrade Tool and the (hardware) adapter plate and programming pod in the kit. You will need Version 2.1.0.3 or later of the Firmware Upgrade Tool.
PAGE 3
Connections NOTE: A FlexStat’s existing firmware is displayed in the FlexStat’s About menu. Before making connections, check to see if the latest firmware is already installed. (See Illustration 4.) 4. Attach the appropriate adapter plate to the back of the cover. CAUTION To prevent damage, never plug the programming pod into a FlexStat that is powered. Always attach the power cable last. MAIN MENU ABOUT ABOUT FLEXSTAT ADVANCED MODEL: BAC–11163C ALARM DATE/TIME FW: FLEXSTAT SCHEDULE R2.0.0.
PAGE 4
Flash Port HTO-1103 Programming Pod BAC-10000 Series (WD Jumper Shown in Normal Operating Position, Toward Center of Board— REMOVE for Firmware Update) Backplate Wiring Connectors BAC-10000 Series 24 VAC Power Terminals WD Jumper WD Jumper HTO-1103 Programming Pod Flash Port (WD Jumper Shown in Normal Operating Position, Toward Center of Board— REMOVE for Firmware Update) Backplate Wiring Connectors BAC-12xxxx 24 VAC Power Terminals BAC-12xxxx BAC-13xxxx/14xxxx Flash Port WD Jumper HTO-1103 Prog
PAGE 5
Updating the Firmware 2. In Select Port, select the USB port to which the programming pod is attached (if not already selected). CAUTION Before updating a FlexStat’s firmware for the first time, back up the FlexStat (using the Firmware Upgrade Tool, TotalControl, or BACstage). NOTE: If the USB port does not appear in the dropdown list or an error message appears after clicking Start, see Troubleshooting on page 6. 3. Click Start and OK. If your FlexStat has CUSTOM or PRE-RELEASE firmware (Ex.x.x.
PAGE 6
5. When finished, close the software and unplug power to the FlexStat. • After the update process is over, if the FlexStat display remains blank but the backlight is on or the display locks up at a later time, check that the WD jumper is reinstalled on the CORRECT pins. (See Illustration 6 on page 4.
PAGE 7
Updating Nonreleased Firmware Tips and Additional Information If your FlexStat has CUSTOM or PRE-RELEASE firmware (Ex.x.x.x instead of Rx.x.x.x), options and points may have changed in the released versions. You may need to reconfigure the FlexStat and even rewire terminals. Downloading New Firmware Versions KMC periodically releases new firmware for its various BACnet and KMDigital devices.
PAGE 8
To calibrate the CO2 sensor in BAC-14xxxx FlexStats, the clear plastic tubing adapter from this kit will be needed. The 3.5"-long clear tubing is needed to connect the FlexStat to the larger diameter tubing that typically comes with calibration gas kits. One end fits over one of the FlexStat calibration tube fittings (after the protective caps are removed). The other end fits inside the standard 1/4" OD tubing that comes from the regulator. (See Illustration 14.